Industrial Coatings Archives |

Fresno Industrial Coatings

Jarrett Holmes — Mon, 22 Apr 2024 04:41:23 +0000

At Fresno Industrial Coatings, we highlight coatings that provide robust protection across various industries. Explore the diverse benefits and types designed to suit your unique needs.

Key Takeaways

Extreme Industrial Coatings in Fresno protect equipment and machinery from damage, making them ideal for various industries, including food processing, pharmaceuticals, and wineries.
We offer several types of coatings, such as epoxy, urethane cement, methacrylate (MMA), and ultra-thane spray foam roof systems, to meet different industry needs.
These durable and long-lasting coatings help businesses save money by extending the life of their facilities and equipment.
Extreme Epoxy Coatings specializes in applying these protective solutions in various settings across California.
The coatings make cleaning easier and ensure facilities comply with regulatory standards like USDA, FDA, and OSHA.

Benefits of Fresno Industrial Coatings

Fresno Industrial Coatings offers durability and long-lasting protection for equipment and machinery in various industries, such as food processing, pharmaceuticals, and wineries.

Build a durable and long-lasting garage floor

Our coatings stand the test of time, making them perfect for extreme industrial situations. We use materials that maintain their integrity and appearance under heavy use and harsh environments.

This means floors, walls, tanks, beams, and trench drains stay protected longer. Our expertise in epoxy and concrete flooring ensures every job withstands California’s diverse conditions—from garage floors and floors to food processing facilities.

Reliability and longevity are at the core of our services.

Moving on to how these coatings shield equipment and machinery from wear and tear showcases their versatility across different industries.

Protecting equipment and machinery with Extreme Industrial Coatings

Our Fresno Industrial Coatings shield equipment and machinery from damage. They prevent rust, corrosion, and wear caused by chemicals or harsh conditions. This protection extends the life of tanks and beams, saving businesses money on replacements.

Our coatings also make cleaning easier, maintaining a clean and safe environment for all facilities.

We apply industrial coatings to stop chemical leaks in tanks, offering peace of mind to our clients. These rugged, specialized coverings are tough enough for any industry, including food processing and pharmaceuticals.

Businesses choose Fresno Industrial Coatings to ensure their machinery performs better and lasts longer. Contact us for professional installation that meets your specific needs.

Suitable for various industries (food processing, pharmaceuticals, wineries, etc.)

Just as contractors like Extreme Industrial Coatings safeguard equipment and machinery, our services stretch to meet the needs of diverse industries. We offer coatings for food processing plants, pharmaceutical companies, and wineries across California.

These sectors rely on us to provide them with durable solutions that keep their facilities safe and compliant with regulatory standards such as USDA, FDA, and OSHA. Our epoxy and urethane cement floors are perfect for areas that demand cleanliness and durability.

We understand the unique challenges faced by each industry. Our coatings resist harsh chemicals and ease cleaning processes in food processing areas. Pharmaceutical environments benefit from our seamless floors, which prevent dust accumulation.

We provide attractive yet functional flooring for wineries that withstand damp conditions without compromising quality. Facility managers trust and rely on us to deliver results that enhance safety while ensuring customer satisfaction in residential or commercial settings.

Types of Fresno Industrial Coatings

EIC offers a selection of coating options suitable for various industries. These include epoxy, urethane cement, methacrylate (MMA), and ultra-thane spray foam roof systems.

Epoxy

Extreme Epoxy Coatings provides durable and long-lasting epoxy coatings for California’s floors, walls, tanks, beams, and trench drains. Their specialization includes epoxy garage floors for both residential garages and commercial garages.

Additionally, they offer seamless wall installations with resinous floors and fiberglass-reinforced wall systems for added protection.

The company’s expertise covers various industries, such as food and beverage processing, pharmaceuticals, wineries, etc., making its epoxy coatings suitable for various applications.

Urethane cement

Regarding Industrial Coatings in Fresno, Urethane cement flooring is a durable and long-lasting option suitable for commercial and residential use in California. Extreme Epoxy Coatings offers this type of flooring, providing excellent equipment and machinery protection.

This coating is particularly beneficial for food processing, pharmaceuticals, wineries, and beverage production in California.

The tank and beam coatings provided by Extreme Epoxy Coatings can effectively halt chemical leaks while significantly extending tank life in various industrial settings across California.

Methacrylate (MMA)

Methacrylate (MMA) coatings by Extreme Epoxy Coatings are ideal for various industrial and residential applications across California. These coatings provide long-lasting protection for floors, walls, and ceilings, with the company’s professional expertise in handling MMA materials.

With extensive experience, they offer MMA solutions for crack repair and drainage systems while ensuring durability. The company’s specialization in commercial wall coatings using MMA further underlines its proficiency in this service area.

Extreme Epoxy Coatings stands out by offering tailored services utilizing MMA coatings that cater to diverse needs within various industrial sectors throughout California.

Ultra-Thane spray foam roof systems

Transitioning from Methacrylate (MMA), the Ultra-Thane spray foam roof systems offer an efficient solution for industrial roofing installation needs. The system provides exceptional insulation, protection against weather elements, and durability that meets the requirements of various industries such as food processing, pharmaceuticals, and wineries.

This long-lasting robust system safeguards equipment and machinery while maintaining a secure operation environment.

The Ultra-Thane spray foam roof systems stand out due to their exceptional durability and protective qualities. These factors make them ideal for industries like food processing, pharmaceuticals, and wineries, where equipment security is paramount.

Conclusion

Fresno Industrial Coatings offers durable protection for various industries. These coatings, from epoxy to urethane cement, suit floors, walls, and other surfaces. Extreme Epoxy Coatings Fresno specializes in providing top-quality industrial coatings across California.

Whether for commercial business or residential use, their expertise makes them a reliable choice. Their extensive experience and high-quality services make them the go-to option for resinous flooring solutions in California.

FAQs

1. What are Fresno industrial coatings used for?

Fresno industrial coatings protect surfaces with industrial coating from rust, wear, and damage.

2. Can these coatings be applied to any surface?

These coatings can be applied to many surfaces, including metal, concrete, and wood.

3. How long do Fresno industrial coatings last?

The durability of Fresno industrial coatings varies, but they generally offer long-lasting protection.

4. Are there different types of Fresno industrial coatings available?

Yes, there are various types designed for specific applications and environments.

5. Do I need a professional to apply Fresno industrial coatings?

It is recommended to have our professionals apply these coatings for the best results.

Contact Extreme Industrial Coatings today for 20+ commercial construction services we offer across California.

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Top 10 Reasons Why Industrial Coatings Are Important

Jarrett Holmes — Thu, 10 Aug 2023 19:40:34 +0000

The Top 10 Reasons Why Industrial Coatings Are Important is not a topic to be taken lightly.

Their value in the industrial value and benefit is immense and cannot be overlooked.

Imagine running an industrial operation without the protection and benefits these coatings offer. It’s almost unthinkable!

The Top 10 Reasons Why Industrial Coatings Are Important are more than just a list; they represent crucial elements that ensure operational efficiency, safety, and longevity in any manufacturing or processing environment.

Durability of Industrial Coatings
Corrosion Resistance
Chemical Resistance of Industrial Coatings
- Sustaining Operational Efficiency through Chemical Resistance
- Role Of Industrial Coatings In Safety Standards Compliance
Aesthetic Appeal of Industrial Coatings
Cost-Effectiveness of Industrial Coatings
Unleashing the Versatility of Industrial Coatings
- A Broad Spectrum of Applications
- Elastomeric Coatings: The Ultimate Shield
Environmentally Friendly Industrial Coatings
Better Sanitation
- Cleaning Made Easy
- Resistance Against Chemicals
Fire Protection and Industrial Coatings
- The Protective Role of Industrial Coatings Against Fire
- Elevated Fire Resistance: Intumescent Coatings
Manufacturing Safety
Why are industrial coatings important?
Conclusion

1. Durability of Industrial Coatings

Industrial coatings offer remarkable durability, making them essential to any commercial environment. They are engineered with the specific purpose of protecting surfaces from harsh conditions and potential damage.

Enhancing Resistance Against Wear and Tear

The application process for industrial coatings is designed to provide an extra layer that shields heavy machinery or structures exposed to extreme environmental elements. This additional protection improves overall durability and significantly extends these assets’ lifespan by reducing wear and tear.

Preserving Structural Integrity in Industrial Environments

Maintaining structural integrity becomes crucial for operational efficiency and worker safety in manufacturing environments where safety standards are paramount. Industrial coatings also play a pivotal role by offering robust protection against corrosive debris that could weaken structures over time.

Ensuring Glossy Finish With Epoxy Coatings Alongside Enhanced Durability

Beyond their protective capabilities, certain types of industrial coatings like epoxy variants offer added benefits, such as imparting a glossy shine on coated surfaces – contributing towards aesthetic appeal while enhancing overall durability at the same time. This glossiness makes cleaning processes easier due to its ability to reduce friction, thereby mitigating potential abrasion-related damages.

These attributes make it clear why more businesses today recognize this solution’s value when seeking ways to improve workplace aesthetics without compromising equipment longevity or functionality. Research has indicated that having a neat and attractive workspace can have an optimistic effect on worker morale and efficiency.

2. Corrosion Resistance

The industrial coatings landscape offers a robust solution to combat the persistent corrosion issue in various sectors. These coatings are crafted specifically, providing an extra layer that shields metal surfaces from standard corrosion.

Understanding the Corrosion Protection Mechanism

Industries’ common challenge is the corrosive impact of environmental elements like water and oxygen on metallic structures, leading to rust formation. Industrial coatings add a protective barrier between these agents and the metal surface, thereby preventing damage.

Elastomeric coatings provide this protection effectively due to their flexibility, which allows them to accommodate movement or expansion without cracking or peeling off. Further enhancing their utility are aromatic coatings known for high chemical resistance properties, making them excellent deterrents against corrosion. Corrosionpedia provides comprehensive insights into how elastomeric coating works.

Broad Spectrum Application Across Industries

Applying industrial-strength coating is vital to maintain quality control and equipment longevity in manufacturing environments where heavy machinery faces exposure to harsh conditions. This spans diverse sectors such as oil and gas production facilities, marine operations, etc. NACE International, a globally recognized authority on standards development related to corrosion prevention, underscores its significance extensively.

Mitigating Costs Through Preventative Measures

An effective implementation strategy involving the use of quality industrial coating reduces frequent maintenance checks required for your assets, thus saving costs over time. It keeps corrosive debris at bay while extending the lifespan significantly by averting early onset degradation, especially noticeable on uncoated concrete surfaces.

3. Chemical Resistance of an Industrial Coating

The manufacturing industry often uses harsh substances such as acids, alkalis, solvents, and oils. Applying industrial coatings is crucial in protecting surfaces from these chemical agents.

This extra layer not only maintains the integrity of the surface but also significantly extends its lifespan by preventing standard corrosion. Without this protective shield, constant exposure to aggressive compounds would lead to rapid degradation.

Sustaining Operational Efficiency through Chemical Resistance

Beyond preserving physical assets, industrial coatings add value by ensuring consistent operational efficiency within facilities. By averting damage caused by chemicals and reducing downtime associated with repairs or replacements due to failures related to corrosion, they contribute towards improving durability and extending asset life cycles.

Reducing maintenance costs: Effective use of common industrial coatings can result in substantial cost savings for businesses over time.
Prolonged equipment longevity: With reduced wear-and-tear, thanks to resistance against harmful chemicals.
Increase productivity: Minimized downtimes translate into smoother operations and higher output.

Role Of Industrial Coatings In Safety Standards Compliance

Apart from their specific purpose in protecting chemical elements, industrial coatings are significant in safety standards compliance within manufacturing units.

Industrial coatings aid in producing safer work environments, which is critical since many accidents can be attributed to inadequate working conditions or the absence of necessary safety precautions.

4. Aesthetic Appeal of Industrial Coatings

Industrial coatings not only offer protection and durability but also contribute significantly to the aesthetic appeal of your facility or equipment. With many color options and finishes, these coatings can dramatically enhance the visual aspect of your industrial equipment and environments.

Variety in Color Options for Safety Purposes

The broad spectrum of colors offered by industrial coatings allows you to choose shades that align with your company’s branding and safety standards. This enables consistency across all aspects while ensuring high visibility where required, contributing towards reducing workplace injuries.

Diverse Finishes Catering to Different Needs

Beyond color selection, common industrial coatings come with various finishes, such as matte, semi-glossy, or glossy shine. A matte coating might be apt for areas where glare could pose an issue, whereas a glossy one may be preferred due to its sleek look and easy-to-clean properties.

Elevating Appearance While Ensuring Functionality

Selecting suitable elastomeric coatings on uncoated concrete surfaces or heavy machinery helps businesses elevate their appearance without compromising functionality. The right choice boosts aesthetics and improves durability, vital in commercial settings where maintaining a professional image is paramount.

Maintaining Visual Impact Over Time

In addition to immediate visual enhancement, another important reason why companies opt for this extra layer is its ability to retain the original aesthetic over time despite exposure to harsh conditions like corrosive debris and chemical agents. This cost-saving measure helps to ensure that the original visual aesthetic remains unchanged, even when faced with potentially damaging environmental factors.

5. Cost-Effectiveness of Industrial Coatings

The value proposition offered by industrial coatings extends far beyond their protective capabilities. These robust solutions also provide significant cost benefits, especially when evaluated over the long term.

Investing in quality industrial coatings can prove highly economical in a manufacturing environment where safety standards are paramount and heavy machinery is often subjected to harsh conditions.

Mitigating Maintenance Expenses

An important reason for this cost-effectiveness lies in how these common industrial coatings reduce maintenance costs. An industrial-strength coating creates a durable barrier that safeguards against wear and tear. This reduces the frequency – and thus, expense – of upkeep needed over time.

Prolonged Protection Against Corrosion & Chemicals

Beyond regular wear-and-tear protection, another advantage comes from the corrosion resistance these many industrial coatings provide, which shields against corrosive debris or chemical agents prevalent in many commercial environments. Such defenses prolong your assets’ lifespan while reducing potential replacement expenses due to preventable damages caused by rusting or exposure to aggressive chemicals.

Averting Catastrophic Failures

Uncoated concrete floor surfaces exposed to adverse environmental factors may deteriorate faster than those protected with appropriate elastomeric coatings – potentially leading to catastrophic failures requiring expensive repairs or replacements.

Similarly, steel structures lacking proper corrosion protection might experience structural integrity loss more rapidly due to increased susceptibility toward rusting. Thus, mitigating such risks through the effective use of suitable industrial applications contributes significantly towards overall savings on future repair works, making them not just about improving durability but equally essential for ensuring compliance with safety norms within demanding industry settings like ours at Extreme Industrial Coatings.

6. Unleashing the Versatility of Industrial Coatings

The world of industrial coatings is vast, with applications spanning various surfaces and sectors. These industrial-strength coatings are used in diverse environments, from concrete to steel, aluminum to wood.

In essence, they serve a specific purpose in different commercial and industrial organizations settings by providing safety standards that are hard to match.

A Broad Spectrum of Applications

Heavy machinery used for manufacturing or uncoated concrete surfaces at construction sites can benefit from applying common industrial coatings. Not only do they protect against wear and tear, but they also enhance aesthetic appeal with their glossy shine when applied properly.

Elastomeric Coatings: The Ultimate Shield

Elastomeric coatings provide resilience like no other. These versatile solutions create a durable barrier between the substrate and environmental factors, thereby preventing standard corrosion.

Safety First in Manufacturing Environments

No matter how harsh the environment may be – exposure to aggressive chemicals or potential fire hazards – there’s always an appropriate type of coating designed specifically for such challenges.

In conclusion, investing in high-quality, professional-grade industrial coatings is crucial for ensuring durability, safety, and aesthetic appeal in various commercial settings. Industrial coatings provide a variety of advantages, from shielding heavy machinery and concrete surfaces against corrosion to increasing safety in hazardous and outdoor environments. By choosing the right industrial coatings, businesses can enhance the longevity and performance of their assets while maintaining high safety standards.

7. Environmentally Friendly Industrial Coatings

The role of industrial coatings extends beyond enhancing commercial properties’ durability and aesthetic appeal. They also play a significant part in environmental conservation efforts within the commercial sector.

This is how eco-conscious choices can be made with your selection of different industrial coatings below:

Eco-Conscious Formulations

A shift towards environmentally friendly practices has led to innovative changes in formulating common industrial paints and coatings. Makers are coming up with items that contain small amounts of VOCs or are water-based, which can help lessen air pollution and the risks posed by these substances.

Durability Promotes Sustainability

One important reason for choosing an industrial-strength coating, like epoxy coatings or elastomeric ones, is their resilience and contribution to sustainability goals. Providing an extra layer against corrosive debris, wear and tear from heavy machinery use on uncoated concrete surfaces, among other threats, significantly extend surface lifespan.

This longevity means less frequent need for replacements or repairs, equating to reduced waste generation and energy consumption during manufacturing processes, contributing positively towards environment protection initiatives within any organization’s operations plan.

Safety Standards Compliance Ensures Eco-Friendly Practices

In addition to being green-friendly options, many industrial applications comply with stringent safety standards set by regulatory bodies such as OSHA (Occupational Safety & Health Administration). This compliance with industry regulations ensures safe application procedures while maintaining product lifecycle integrity when used according to manufacturer guidelines.

This makes them a top choice for industries looking to improve energy efficiency and durability while adhering closely to safety standards without compromising environmental responsibility commitments.

8. Better Sanitation

Industrial coatings are crucial for maintaining sanitation standards, especially in industries like food manufacturing. These coatings create a smooth and impermeable surface that inhibits the accumulation of germs or other pollutants.

The application of industrial-strength coating on uncoated concrete surfaces significantly reduces microbial growth. Industrial coatings seal off these potential breeding grounds by covering small crevices where harmful organisms may multiply.

Cleaning Made Easy

A key benefit offered by industrial coatings is their ease of cleaning. The glossy shine provided by many common industrial coatings allows for easy detection and removal of spills or stains, which could potentially harbor dangerous microorganisms if left unchecked.

This feature ensures better hygiene and reduces workplace injuries caused due to slips on spilled substances. Therefore, it’s no surprise that elastomeric coatings provide both cleanliness and safety benefits in commercial settings. (source)

Resistance Against Chemicals

A critical reason such coverings favor industrial applications is their resistance against chemical agents commonly used for sanitization. Industrial-grade epoxy coatings can withstand frequent exposure to strong detergents without losing their protective properties or aesthetic appeal.

Durability: These robust coverings resist wear and tear from heavy machinery while improving durability.
Safety Standards Compliance: In addition to promoting better sanitation, they also contribute towards meeting safety standards within manufacturing environments.

9. Fire Protection and Industrial Coatings

In the realm of manufacturing safety, industrial coatings play a pivotal role in fire protection. These specialized applications are engineered to prevent severe fire damage by forming an insulating barrier that slows the spread of flames.

The Protective Role of Industrial Coatings Against Fire

Industrial-strength coating formulations act as formidable barriers against extreme heat and flames. When exposed to high temperatures, they emit water vapor, which cools the surface and delays ignition.

This protective layer also safeguards underlying materials from direct contact with intense heat, reducing potential structural damage caused by fires. For example, steel structures coated with these compounds significantly enhance their resilience against deformation or collapse due to fires.

Elevated Fire Resistance: Intumescent Coatings

In addition to common industrial coatings that offer standard fire-resistant properties, specific variants like intumescent coatings provide enhanced protection levels. When subjected to elevated temperature conditions, these aromatic coatings expand substantially, creating a thick foam-like layer that provides superior insulation for extended periods under extreme temperatures.

Integrating such advanced coating technologies significantly improves durability and meets safety standards across various industries where heavy machinery or hazardous substances pose heightened risks for catastrophic fires. Therefore, they are indispensable in any comprehensive strategy to ensure workplace safety and prevent substantial property loss resulting from fires. Learn more about how this process works here.

10. Manufacturing Safety

In the manufacturing world, safety is paramount, and industrial coatings are instrumental in promoting it. These specialized coatings meet stringent industry-specific safety standards, ultimately contributing to reduced workplace injuries.

Safeguarding Against Slips and Falls

Epoxy coatings provide extra protection on uncoated concrete surfaces, significantly reducing the risk of slips and falls. These epoxy coatings’ glossy shine enhances visibility under low-light conditions and adds aesthetic value.

Mitigating Fire Hazards

Besides preventing accidents caused by slipping, certain types of industrial-strength coatings, such as aromatic or elastomeric ones, offer fire protection benefits too. By forming a barrier between potential ignition sources and surface material, they prevent severe fire damage, thus safeguarding both personnel and property from catastrophic losses.

Prolonged Machinery Lifespan

The protective layers formed by these robust industrial applications extend their utility beyond just ensuring workers’ health and safety – they protect heavy machinery against corrosive debris commonly found within manufacturing environments along with chemical agents, thereby improving durability while minimizing downtime due to maintenance or repairs.

Why are industrial coatings important?

Coating systems offer versatile solutions for surfaces, including concrete floors or metal. They provide environmental benefits, improve sanitation standards in industries like food manufacturing, and contribute to fire safety measures.

Conclusion

Industrial coatings have revolutionized commercial construction and manufacturing, offering unparalleled durability in even the harshest environmental conditions to protect metal surfaces from corrosion.

All this makes the Top 10 Reasons Why Industrial Coatings Are Important compelling and crucial for business success today.

We are the #1 professional industrial coatings experts. Contact Extreme Industrial Coatings today for an industrial, epoxy coating or over 20+ commercial construction services across California.

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The Complete Guide to Industrial Coatings: Types, Applications, and Benefits

Jarrett Holmes — Sat, 01 Jul 2023 13:09:14 +0000

Industrial coatings protect surfaces from wear, tear, and environmental damage in various industrial applications. These coatings vary in composition, thickness, and durability depending on the needs of each specific coating project.

Choosing a suitable industrial coating from Extreme Industrial Coatings can be daunting, given the range of options available. That’s where the complete guide to coatings comes in handy. It provides insights into the types of industrial coatings available, their applications, and their benefits.

The guide covers everything from the most popular coatings, like epoxy, polyurethane, and acrylic, to less common options, such as ceramic, fluoropolymer, and silicon. It discusses essential factors when selecting an industrial coating, including substrate type, environment, and coating application method used by Extreme Industrial Coatings.

Definition, importance, and History of industrial coatings

Coatings refer to protective layers applied to various surfaces such as metal surfaces, concrete surfaces, stainless steel, or wood to enhance their durability, performance, and appearance. These industrial coating solutions are essential in industries as they prevent corrosion and provide resistance against chemicals, UV light radiation, moisture, and abrasion.

They are used for projects ranging from metal surfaces to modern high-tech polyurethanes. They improve the overall lifespan of the surfaces, reduce maintenance costs, and ensure optimal functionality.

Ideal industrial coating formulation uses innovative materials like polymers, ceramics, and composites to meet what industrial coatings require for aerospace, automotive, construction, and marine sectors. With the increased demand for sustainable and environmentally friendly industrial coating solutions, the industry is continuously evolving to provide more efficient and eco-friendly options.

What are the different types of industrial coatings, and what are their applications?

There are several types of coating material, including epoxy, polyurethane, acrylic, silicone, urethane coatings, and zinc coatings. Each coating system has unique properties and applications. Epoxy coatings are known for their exceptional durability and are commonly used in the aerospace, automotive, and construction industries. They have excellent chemical resistance and durability, ideal for industrial floors, warehouses, and garages.

Polyurethane coatings are moisture-resistant and used in marine, automotive, and construction industries. They offer high abrasion resistance and flexibility, making them suitable for automotive and aerospace applications.

Acrylic coatings are weather-resistant and are commonly used in the automotive and aerospace industries. Acrylic coatings are popular for their UV radiation resistance, making them ideal for outdoor structures like bridges and stadiums. Because of their excellent heat and chemical resistance, silicone coatings are widely used in the food processing and pharmaceutical industries.

Coating processes use various methods, including spray coating, brush coating, dip coating, and rolling. Brushing applications are commonly used on flat surfaces. These coatings protect equipment from corrosion, chemicals, extreme weather conditions, and other harmful environmental factors. Application use determines the coating properties needed.

Overview of epoxy, polyurethane, acrylic, and other coatings

Epoxy, polyurethane, acrylic, and other coating systems are commonly used in various industries for their protective, aesthetic, and functional properties. These coatings have the resin found in industrial paints.

Other standard coatings include alkyd, silicone, and fluoropolymer, each with unique attributes. Alkyd coatings for steel structures are prized for quick drying time and durability, while silicone coatings offer excellent heat resistance and weather ability. Zinc coatings are also effective coatings for steel.

Fluoropolymer coatings, such as PTFE or Teflon, provide electrical insulation known for superior nonstick properties and resistance to chemicals and heat. The choice of industrial coating depends on the specific application and the desired coating properties, such as durability, chemical resistance, or UV resistance.

What are industrial coatings, and why are they important?

Coatings are specially formulated paints or coatings that protect industrial equipment, infrastructures, and buildings from various environmental factors. These coatings can be made from different types of material, depending on the nature of the project and the coating requirements.

Coating systems are crucial in the overall protection and durability of various surfaces and structures. They provide excellent resistance against corrosion, chemicals, abrasion, and weathering, thus extending the life of the protected equipment or infrastructure.

They improve the physical appearance of the surfaces they coat, making them more attractive and easier to maintain. Industrial coatings are essential to many industries, including manufacturing, oil and gas, transportation, construction, etc.

These specialized coatings are necessary for these industries to experience significant downtime, increased maintenance costs, and potential safety hazards. Investing in high-quality coatings is wise for any company looking to protect its assets and maintain uninterrupted operations.

What are the different types of industrial coatings, and what are their applications?

Industrial coating applications use various methods, including spraying, brushing, and rolling. These coatings protect equipment from corrosion, chemicals, extreme weather conditions, and other harmful environmental factors.

Powder coating is a technique in which a fine powder is applied to a surface and uses heating to create a smooth, durable finish. The powder is typically made of resin, pigment, and additives and comes in various colors and finishes.

The powder coating process begins by applying an electrostatic charge to the particles of powder, which are then attracted to the grounded surface. Temperature specifications apply once the powder is evenly distributed, causing the particles to melt and fuse, forming a solid and protective layer.

Powder coating offers many advantages over traditional liquid paint, including increased resistance to chipping, scratching, and fading. Powder coating is also more environmentally friendly as it produces less waste and eliminates the need for solvents.

Powder coating is commonly used in industries such as automotive, aerospace, and furniture manufacturing, as well as in home appliances and outdoor equipment. Powder coatings are an excellent way to decorate and serve as protective paint.

Examples of where coatings are used in different industries

In the automotive industry, coatings are commonly applied to cars, trucks, and motorcycles to protect against corrosion, scratches, and UV damage. Industrial coatings are utilized in manufacturing plants to protect equipment and machinery from wear and tear and to improve their lifespan.

Aerospace coatings are applied to aircraft to reduce friction and enhance aerodynamics. The construction industry also extensively uses coatings on building materials like wood, concrete, and metal to resist weather and improve durability. The electronics industry utilizes coatings to protect circuit boards and components from moisture, dust, and corrosion.

In the healthcare sector, coatings are used on medical devices and equipment to ensure sterility and prevent contamination. Coatings play a crucial role in a wide range of industries by providing protection, improving performance, and prolonging the lifespan of various products.

How to choose suitable industrial coating materials for your needs?

Several factors must be considered when choosing the suitable industrial coating for your needs. You need to determine the type of surface that requires industrial coating. Different surfaces, such as metal coating, concrete, or wood, will require different coatings.

You should assess the environmental conditions the industrial coating will be subjected to, such as exposure to chemicals, extreme temperatures, or humidity. Environmental conditions help determine if a corrosion-resistant, heat-resistant, or moisture-resistant industrial coating is necessary. It is crucial to consider the intended use of the coated surface for optimal coating results.

Will it be exposed to heavy traffic, chemicals, or abrasion? They will determine the durability and accurate thickness control required. Most industrial coatings have a certain thickness that ensures they cover the part but do not obscure small complex details.

Considering the industrial coating solution’s cost and ease of application is essential. Some coatings may require specialized equipment and experienced applicators, which can increase the overall cost. By carefully considering these factors, you can choose the suitable industrial coating that will meet your needs.

What benefits do industrial coatings provide?

Coatings provide a range of benefits to various industries. One of the main advantages is protection against corrosion. Industrial coatings create a barrier between the substrate and the corrosive environment, preventing damage and extending the equipment’s or structure’s lifespan.

These coatings can provide high heat resistance, making them suitable for high-temperature applications. They also offer excellent chemical resistance, protecting against spills or leaks that could damage the substrate.

Another benefit is their ability to enhance the aesthetic appearance of surfaces. Coatings come in various colors and finishes, allowing companies to customize their equipment or products to match their branding or design preferences.

These coatings can improve the overall durability of the substrate surface preparation, making it more resistant to wear, abrasion, and impact damage. By providing all these benefits, industrial coatings increase productivity and reduce maintenance costs in the transportation, manufacturing, and construction industries.

Durability, corrosion protection, aesthetics, and more

Extreme Industrial Coatings keeps up with the latest trends. One of the latest trends in coatings is the increase in demand for coatings that provide superior durability. Industrial equipment and machinery are exposed to harsh conditions and require coatings that can withstand heavy wear and tear. Manufacturers are developing coatings with advanced technology to extend the life of the equipment and reduce maintenance costs.

Another emerging trend is the focus on corrosion protection. Corrosion can cause significant damage and lead to operational downtime and expensive repairs. Companies are investing in coatings that provide excellent corrosion resistance to combat this. Aesthetics is also an essential factor in industrial coatings. Companies now offer a wide range of coatings with different colors and finishes to meet the aesthetic requirements of various industries.

There is a growing emphasis on environmentally friendly coatings that are free from harmful substances and have a minimal environmental impact. Developing sustainable coatings that provide high performance is a significant innovation in the industry.

What are some common challenges with industrial coatings, and how to avoid them?

When it comes to industrial coatings, several common challenges can arise. One of the significant challenges is substrate surface preparation. If the surface is not adequately cleaned and prepared, the industrial coating may not adhere properly, resulting in premature failure.

It is crucial to thoroughly clean and sand the surface before applying the industrial coating. Another challenge is choosing the right type of industrial coating for the specific industrial application. Different coatings have different properties and are suitable for different environments, so selecting the one that best suits the particular needs and conditions is essential. Substrate and coating pairs are bridged to incorporate additives to aid in adhesion.

Correctly applying the coating s essential to avoid issues such as streaking, bubbling, or uneven coverage. It is recommended to carefully follow the manufacturer’s instructions and use proper application techniques to ensure a smooth and uniform coating.

Well-run paint lines ensure coating projects have acceptable thickness averages. Regular maintenance and inspections are necessary to identify potential issues or damages and take appropriate measures to rectify them before they become significant problems.

Tips for addressing adhesion issues, curing problems, and more

Adhesion issues and curing problems can be significant headaches in various applications. Some helpful tips can be employed to address these issues effectively. Ensuring that the surface is clean and free from any contaminants is crucial.

Proper cleaning and preparation of the surface will promote better adhesion. Select the appropriate adhesive or curing agent for the specific material and application. Different materials may require different adhesive properties or curing durations, so it is crucial to choose the right product accordingly.

A spray gun positioned too close to the surface causes a defective look. The optimal industrial coating requires clean spray tips and filters, regularly flushed airlines, and strong pump seals. A prescribed bake temperature is needed to cure the coatings. Providing sufficient time for curing is critical to ensure that the adhesive or coating has fully cured. Rushing the curing process can lead to weak adhesion or curing issues.

Controlling and monitoring the environmental conditions, such as temperature and humidity, during the adhesion and curing process can significantly impact the final results. Extreme temperatures may cause thermal degradation.

What are the safety considerations when working with industrial coatings?

When working with industrial coatings, several safety considerations need to be considered. Proper personal protective equipment (PPE) should be worn at all times. PPE includes gloves, protective clothing, safety goggles, and masks to protect against hazardous fumes and splashes of chemical processes. Working in a well-ventilated area is vital to reduce the risk of inhaling harmful vapors.

Some industrial coatings may also pose a fire hazard, so it is crucial to have fire extinguishers readily available and to work in areas free of any potential ignition sources. Following the manufacturer’s instructions and guidelines when handling and storing industrial coatings is vital to prevent accidents or exposure to hazardous substances.

Manufacturers choose industrial coatings for substrates that require food safety regulation compliance. Regular training on handling techniques and emergency procedures should also be provided to all employees working with industrial coatings to ensure their safety and the safety of those around them.

What are the latest trends and innovations in industrial coatings?

The shift to eco-friendly products includes using water-based coatings instead of solvent-based alternatives, which are known to release harmful volatile organic compounds (VOCs). Manufacturers are developing long-lasting coatings resistant to wear and tear, reducing maintenance and replacement costs.

Innovations in nanotechnology have also led to the development of custom industrial coating formulations with enhanced properties such as increased hardness, improved corrosion resistance, and self-cleaning abilities. These coatings can be applied on various substrates, including metal, concrete, and plastics, making them versatile and suitable for multiple industries.

Rapid technological advancements have also paved the way for using coatings with specialized functions, such as antimicrobial coatings that inhibit the growth of bacteria and viruses. The latest trends and innovations in industrial coatings are driven to meet the ever-increasing demands of various industries.

Material, substrate, environment, and more

When designing and developing a product, it is crucial to consider various factors such as material, substrate identification, and environment. The choice of coating materials significantly impacts the product’s durability, strength, and overall performance.

Different materials offer unique properties, such as conductivity, flexibility, or resistance to temperature extremes. The substrate on which the product will be placed should be carefully chosen to ensure compatibility and proper functioning. Considering the environment in which the product will be used is equally important. Factors like the correct temperature, humidity, and exposure to elements can affect the product’s performance and longevity.

Environmental considerations go beyond the product’s lifecycle and include aspects like energy consumption, waste generation, and recyclability. Considering these factors during the design stage ensures that the final product satisfies the quality inspection standards of its intended application, performs optimally, and minimizes its impact on the environment. Contact Extreme Industrial Coatings for further information about industrial coatings.

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Urethane Cement Floor Coating

Jarrett Holmes — Tue, 04 Oct 2022 17:40:04 +0000

Overview

When it comes to flooring solutions for your office, resin-coated concrete floors are among the best possibilities, especially if you work in a strictly regulated industry like food production or pharmaceuticals. Using a material like urethane cement for a floor coating or epoxy to cover concrete floors creates a surface that is extremely durable, long-lasting, and easy to maintain and will satisfy your flooring needs with long-term durability.

The important question is which type of coating is appropriate for your floor. Urethane cement and epoxy coatings are the two most popular and widely used alternatives for resinous flooring systems, and each has pros and cons and industrial applications of its own.

Urethane Cement – A Glimpse

Urethane cement comes into existence through the direct combination of polymer urethane with cement and aggregates concrete to create a mixture, therefore having the ability to create, and develop resistance to moisture, thermal shock, and chemicals. Also, it has a smooth surface for easy cleaning, has a coating for cement flooring, and can be directly or indirectly applied to the concrete floor.

Urethane Cement Floor Coating

This urethane flooring system is with no spaces in its range and the thickness is 1/8″-1/4″ (3-6mm) depending on the way it was applied and the area of application. Urethane cement flooring was initially created specifically for the food and beverage sector, though it is now as common to find in commercial and industrial environments because of the heavy machinery used in these places. It can withstand excessive foot traffic.

At the time, no other flooring option could stand up to the daily high-pressure, temperature-variable washdowns of this specific commercial establishment.

It is created for heavy-duty environments and its the ideal solution to withstand thermal shocks, abrasion, and chemical exposure it is well suited for several places or areas including production spaces. And is used to create gum rubbers, rigid foams, and elastomers. This is primarily used to improve the floor’s functionality i. e durability, chemical resistance, longevity, etc, and to improve the floor’s aesthetics. Same benefits as epoxy flooring.

Industrial Application of the Urethane Cement Floor Coatings

It is used in mortar for plastering, masonry work, pointing, etc. It is also useful in making joints for drains and pipes. It is suitable for water fighting of a structure.

Urethane is very efficient in concrete for layering floors, and roofs and constructing lintels, stairs, pillars, etc. It is also used as a hard surface for protection of exposed surfaces of structures against the destructive agents of the weather and certain organic and Inorganic chemicals and thermal cycling.

It is also used for precast pipes manufacturing, piles, fencing, post, etc. Mostly used for the construction of important engineering structures. Such as bridges, culverts (dams), tunnels, lighthouses, etc.

Also, it is mainly used in the preparation of foundations, watertight floors, footpaths, etc, and most importantly, it is employed for the construction of wells, water tanks, tennis courts, lamp posts, telephone cabins, roads, etc.

Benefits of Urethane Cement Floor Coating

– Extreme temperatures can be withstood by urethane cement flooring

If you have ever taken an object that was extremely hot and immediately exposed it to cold or freezing, you know that the item may explode due to the reaction to the sharp shift in temperature. The volume alters because the exterior of the object cools much more quickly than the interior. The flooring phenomena are the same. When cool, or even room temperature, flooring is exposed to high temperatures from a grease spill or pressure washer, and the bond between the cement floor and the floor coating separates. The floor coating may fold or fracture in vulnerable places, calling for repairs—or, worse, total replacement.

– Chemical and Moisture Resistance of Urethane Cement

This floor covering is necessary for any industrial setting where floors are constantly exposed to moisture and potentially dangerous substances. The urethane cement floor is the best option if your concrete flooring is frequently damp or exposed to chemicals from equipment, cleaning supplies, vapor emissions, or other sources.

– Flooring Made with Urethane Cement Offers Maximum Durability

On their own, concrete and polymer urethane are both incredibly strong materials. However, one of the most stable flooring compositions available at the moment is urethane cement, a mixture of cement, aggregate, and urethane. It is twice as robust as concrete and may be installed in thicknesses ranging from 18 inches to 14 inches. The flooring’s intended purpose has no impact on the thickness variation.

– Protection

Aside from these benefits, urethane cement flooring also offers additional wear protection and develops skid resistance with additional topcoats.

– Easy Maintenance and Cleaning

It provides a lot more benefits than other forms of flooring, particularly when used in commercial, industrial, or food, and beverage applications. But just as crucial as the setup and security it offers is the after-application maintenance. Urethane cement flooring leaves a seamless, smooth finish in contrast to abrasive surfaces. Most manufacturers provide self-leveling urethane cement flooring alternatives that don’t require extra grinding and restrict topcoat usage. Cold water washdowns are a simple way to clean these types of floors.

Conclusion

At Extreme Epoxy Coatings, we have extensive knowledge in the installation of concrete coating, including urethane cement floors, having been in the business for many years. We provide our clients with the most modern floor covering systems.

We constantly educate ourselves on the newest concrete flooring systems, and application techniques. Our reputation speaks for We will provide a suitable flooring system or Concrete floor that is resistant to moisture, thermal shock, and chemicals which is low maintenance,

We take great pride in our dedication to providing top-notch goods, unrivaled craftsmanship, and unbeatable warranties.

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Types Of Industrial Coatings

Jarrett Holmes — Sat, 20 Nov 2021 02:24:59 +0000

If you are looking for ways to protect your newly manufactured goods, floors, steel, concrete, or almost anything from corrosion, industrial coatings can do that for you. However, in doing so, you wouldn’t want to compromise the aesthetic aspect. It’s a good thing that industrial coatings are used for both protection and aesthetic purposes. If you are looking for ways to protect your concrete or steel from corrosion, weather, water, UV, or any other elements, it is time to consider adding another layer of protection through industrial coatings.

Different Types of Industrial Paint Coatings

Before you go and purchase industrial paint for your home or industrial building, it is best to learn about the different industrial coatings available in the market and how each of them works. Each type of industrial coating is made with distinct physical and chemical properties, which means there is no one coating that can protect a structure from all the elements in the environment. As a solution, different coatings are combined together to protect a substrate. So, here are the most common types of industrial coatings you should know about and their advantages and disadvantages.

Polyurethane Coatings

Polyurethane is the most commonly used type of coating. Typically, it is used as the top coat due to its abrasion resistance and durability. For instance, polyurethane may be applied over epoxy and zinc-rich primer to give a surface total protection. Polyurethane coatings have 2 categories: aromatic and aliphatic. Aromatic polyurethanes are suitable for submerged environments while aliphatic polyurethanes work well in sunlight and provide outstanding color retention. Compared to other kinds of coatings, polyurethane is considered the most versatile coating next to epoxies. They can be used as a topcoat on highways, floors, concrete walls, etc.

Pros

Abrasion-resistant
Can be used indoors and outdoors depending on its category
Color retention
High gloss

Cons

It may contain harmful chemicals such as isocyanate
More expensive compared to epoxies
Will require protective equipment and skilled workers during application

Epoxies

If polyurethanes are commonly used as a topcoat, epoxy coatings can be utilized as a topcoat, intermediate coat, and primer since it is made of a curing agent and an epoxy base. When mixed with other components, it can provide different kinds of protection. For instance, epoxy mastic coatings can offer an outstanding film thickness, while epoxy polyamide coatings can provide exceptional resistance to moisture. Epoxy coatings are not known to perform well with sunlight, thus they are commonly used in submerged applications. Epoxy coatings are typically used to protect waste-water treatment facilities and steels in nuclear power plants.

Pros

Resistant to chemicals and abrasions
Can build film thickness
Versatile to provide a wide variety of different coating properties
Perfect on submerged industrial applications

Cons

Low flexibility
Cannot withstand UV rays

Zinc-Rich Coatings

Zinc-rich coatings offer galvanic protection on any steel surface. Instead of the steel corroding, it will be the zinc-rich coating that will corrode. When this type of coating corrodes, a barrier will be formed protecting the steel from the environment. There are two kinds of zinc-rich coating: organic and inorganic. However, any of the two types are great to use as a primer since they bond well on any steel surface. Zinc-rich coatings are usually applied on coal plants, bridges, and ships’ topside.

Pros

Corrosion and abrasion resistant
Highly durable
Provides barrier and galvanic protection

Cons

May need top coatings in most applications
Has low alkali and acid resistance
The surface must be properly prepared for it to work correctly

Acrylic Coatings

Acrylic coatings are used in the three coating categories – architectural, industrial, and special purpose. The acrylic coating is used in different formulations such as powder, waterborne, and solvent-borne. They are known for providing exceptional color retention and are perfect for outdoor conditions. Acrylic coatings are also popular in the automotive industry due to their high gloss and corrosion protection characteristics. However, they are not very popular in other industrial applications such as penstock, reservoirs, and tanks.

Pros

Cost-effective
Easy to work with
Used in a wide variety of coating categories
Exceptional color retention

Cons

Must be applied with a temperature of 50°F or higher
Does not perform well with water

Polysiloxanes

Among the types of industrial paints mentioned here, polysiloxanes are the newest in the market. Polysiloxane is known for providing excellent weather and abrasion resistance and appearance retention properties. However, it has poor corrosion resistance and flexibility, which is why it is commonly mixed with epoxies to make up for its flexibility and corrosion resistance issues. Epoxy polysiloxane coatings can be more expensive, but they last longer and the application process is easier and faster. Due to its high-performance coating system, it is widely used on marine structures, storage tanks, and highway bridges.

Pros

Great gloss and color retention
Can perform well even when exposed to UV light
Long-lasting
Work well even on very high temperatures

Cons

More expensive than other coatings

Frequently Asked Questions

What are the different types of coatings?

There are various types of coatings but they fall under 3 categories, which are industrial, architectural, and special purpose. Architectural coatings are typically used in the exterior and interior surfaces of commercial, factories, industrial buildings, institutional, and residential. Industrial coatings are used to maintain the longevity, functionality, appearance of manufactured goods. Special purpose coatings are usually used on automotive, infrastructures such as roads, airport surfaces, and parking lots.

What are four types of coatings?

The four types of coatings are polyurethanes, epoxies, zinc-rich primers, and polysiloxanes. Polyurethanes, zinc-rich coatings, and epoxies are more suitable for steel. Polysiloxane is fairly new in the market and is commonly used in marine structures, highway bridges, storage tanks, and wastewater treatment plants.

What is industrial coating?

Industrial coating is a type of paint that can be applied to different surfaces such as steel, wood, metal, or concrete. It is intended to protect and add beauty to any surface. Industrial coatings are used to control corrosion on concrete and steel. Sometimes they are also used as added safety measures since most of them are fire-resistant. The application process consists of a primer, full coating, and lastly a sealant. There are several types of industrial coatings that are designed for different purposes.

What are the different types of industrial paints?

There are different types of industrial paints but the most commonly used are alkyd paint, vinyl coating, chlorinated rubber coating, epoxy coating, and epoxy mastic coating. Each of these industrial paints has its own advantages and limitations. This is why it is important to choose the right industrial paint to use to ensure it can withstand the environments it will be exposed to. Remember some can withstand high heat or UV light, while others are not designed to perform well in those environments.

Conclusion

It is important to learn the different types of industrial coatings to find out which one is the best coating system for you. Several factors need to be considered such as environments, materials and equipment needed, price, durability, and application process. A good painting and coating company like Extreme Epoxy Coating would be able to give you sound advice on which coating system to use in case you are not sure which one you need.

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Epoxy Floor Coating Benefits For Businesses

Jarrett Holmes — Thu, 11 Nov 2021 07:50:10 +0000

Are you in the process of constructing your new commercial space or planning to renovate your building? Have you decided what you want to do with your floor? If you are looking for an economical yet durable option, epoxy floor coating is an excellent idea. Whatever business you may have, whether you are in the food industry or auto shop, there are several reasons why you should consider an epoxy floor.

If you have no idea what epoxy flooring can do for your business, here are some of the benefits of epoxy floor coatings to help you decide if this is the right one for your commercial space.

What You Need To Know About Epoxy Floor Coatings

– Epoxy Floor Coating Is Made Of Polyamine and Polyepoxide Resin

The reason why an epoxy floor is durable is due to its components. When polyamine hardener and polyepoxide resin are combined, there is a chemical reaction that allows them to bond together and at the same with the floor. When the epoxy floor coatings have cured, it becomes exceptionally durable.

– Epoxy Application

When it comes to epoxy application, to be considered as epoxy flooring, it should be no less than 2 millimeters thick. If it is less than that, it is not a flooring but a coating. The difference between the two is a coating is used as a protective layer, while epoxy flooring adds structural support.

Preparation is very important when installing epoxy flooring. If the surface is not properly prepared, epoxy floor application may fail. Moisture is most of the time the culprit. To ensure success in the application, it’s best to hire a professional to perform a moisture test.

– Epoxy Is Compatible With Different Flooring Surfaces

Epoxy floor coating is not only suitable on a concrete floor, it can also be used on almost any hard surface. It can be applied on wood subflooring and metal too. However, make sure the surface is properly prepared before applying epoxy floor coating.

– Curing Time

While it may seem that epoxy sets quickly, it does not always mean you can walk on it right away. Once it is installed, you need to allow at least 18 to 24 hours before you can use it. However, it can take up to 30 days for complete curing. To avoid encountering problems and to prevent slowing down the process, make sure that the temperature is above 60°F.

Benefits of Epoxy Floor Coatings

– Cost-effective

If you want to save money on your floors, epoxy is a cost-effective flooring option. If you own a business and want to renovate your old floors but do not want to spend a lot of money, an epoxy finish is a great option. Why? You don’t have to remove your existing flooring which saves you time and money since it can be applied directly on your existing floor. Those with an industrial-style location can take advantage of its many benefits.

– Resistance

Another benefit of epoxy floor coatings that makes it perfect for almost any kind of business is its resistance characteristic. It is resistant to heat, shock, water, and chemicals. A standard epoxy floor coating can withstand 200°F. If your flooring suffers from heat more than 200°F, choose a higher grade epoxy. This is usually ideal for kitchen flooring and garages.

Floors on manufacturing facilities, garages, warehouses, and other industries that use heavy equipment and that mostly experience toppling of heavy items may find comfort that an epoxy floor coating can withstand wear and tear. Most floor surfaces can suffer from distortion because of frequent spills and flooding. However, with an epoxy floor coating, this can be prevented since it is water-resistant. If you want to add extra grip to your floors, you can request an anti-slip aggregate.

Accumulated chemicals from cars, cleaning materials, and other substances cannot seep through to the concrete floor. Unlike other types of floorings where chemicals can damage the surface eventually and may leave harmful residues, epoxy-coated floors are chemical-resistant.

– Durability And Long-lasting Protection

Compared to wood, carpet, and tile, epoxy provides longer-lasting protection from spills, stains, and shock. Due to its protective qualities and durability, epoxy tends to last longer and will not require regular replacement. Epoxy can also protect your concrete from the usual wear and tear, crumbling, stain, and cracks.

– Eco-friendly

Unlike other flooring options, epoxy is more eco-friendly as it takes longer for it to need replacement and it uses only a few materials when installing it. Yes, it may be a chemical compound but installation produces lesser wastes since old floorings don’t need to be removed.

– Maintenance

When it comes to maintenance, an epoxy flooring does not require much. It is easy to clean by using a vacuum, broom, or mop. It does not require any special cleaning agent. Oil spills from cars on your garage will not stain epoxy floorings and wiping it clean is all you need to remove it. Any grimes, bacteria, and contaminants that come in contact on epoxy flooring will not cling on it. All you really need is soap and water to clean it. However, avoid products that are acidic as they can affect its shiny finish.

– Appearance

If you are looking for ways to make your facilities, warehouses, industrial offices, or even your garage look sleeker or more elegant, epoxy floor coatings are the way to go. You can easily make your office floor attractive by adding gloss, decorative material, and color to your epoxy mixture. Its shiny surface plus your lighting can give a room a whole new appearance.

Frequently Asked Questions

What are the advantages of epoxy flooring?

One of the advantages of epoxy flooring is its durability. It does not crack easily compared to other floorings. Another thing is that it is easy to maintain. The glossy finish of epoxy and the seamless installation of this flooring makes it easy to clean and also very hygienic and free from allergens. This type of flooring is also very affordable. It is much cheaper than other types such as hardwood and vinyl. You will also save more money in the long run because you do not need any expensive cleaners on maintaining it. Epoxy floors are also slip-resistant making them very safe for your family or staff.

Is epoxy flooring a good business?

Epoxy flooring is a good business because it is very popular now in the flooring systems industry. The benefits of using epoxy floors such as durability, easy maintenance, and minimal cleaning and care make this flooring very ideal for establishments.

What is the purpose of epoxy coating?

The epoxy coating uses two chemical mixtures of epoxy resin and hardener. The coating creates a robust and solvent-resistant finish. This can be used on floors, decks, or countertops. Epoxy coating is known for its durability and may be used in sealing steel, concrete floors, and other industrial products.

Is epoxy flooring good for commercial kitchen?

Epoxy flooring is a good choice for a commercial kitchen because it is extremely safe. This type of flooring is fire-resistant, slip-resistant, less abrasive, and easy to maintain which makes it an ideal option for a commercial kitchen. The smooth and non-porous finish of epoxy flooring makes it very hygienic too because there are no nooks where bacteria can thrive. This is truly perfect because a commercial kitchen should always be as sanitary as possible and should meet the standards of the USDA and FDA.

Conclusion

The advantages of using epoxy floor coating on your concrete, wood, metal, or tile floor is almost endless. Aside from being durable, its anti-slip property and resistance to chemical can ensure the safety of your employees and clients, especially on high-traffic areas. Make your usual concrete surface more attractive with an epoxy floor coating. Call us, a trusted flooring company that offers several services and high-quality output.

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Why Does Concrete Crack?

Jarrett Holmes — Thu, 23 Jan 2020 18:00:52 +0000

Concrete is known for its durability and its hardness (hence, the word concrete). Homeowners specifically prefer this material when choosing their floors because they know it will last long. However, concrete is not immune to cracking. This begs the question if the concrete is strong, why does it crack?

Have a Concrete Crack? Here Are 5 Reasons Why

1. Too much water placed in the mix

When concrete is being prepared, some contractors tend to add more water in the mix than what is needed. While this is not a form of bad practice, more water makes concrete easier to build. The more water the mix has, the more prone concrete is to cracking even when it is still on the drying stage.

2. Changes in temperature

Changes in temperature, like a sudden drop in temperature, can cause concrete to crack especially when the concrete is still in the drying stage. If it is suddenly warm and sunny, then the concrete can dry up quickly which will cause it to crack. On the other hand, when it is suddenly cold, moisture can form in the concrete which adds water to the still drying material.

3. Fast drying

There are also times when the concrete dries fast. This is usually due to high temperatures that evaporate the water particles in the concrete mix.

It usually takes from a few days to a week for concrete to dry completely. This whole process takes a while because the cement mix in liquid form hardens into a solid form. In order for this to happen, enough water is needed. If the water gets evaporated faster, the concrete mix is most likely to crack.

4. Lack of control joints and improper installation

Control joints are placed beside the concrete to help prevent cracks. It is a form of preventive measure to ensure that the concrete is secured during its drying process. If you’ve seen a sidewalk being made, the control joints are those grooves you see at the side of the concrete that help line it up.

However, there are some contractors who do not add enough control joints on concrete slabs. There are also some who put control joints very far apart making it useless for the concrete to harden without support.

5. Concrete is poured during cold weather

It is not only during the warm seasons that concrete is prone to cracking. When concrete is poured during winter, chances are that they also dry fast. Since drying fast causes cracks, you can expect more cracks on your concrete when it is poured during very cold weather.

What to Do When Concrete Cracks

When you see concrete cracks during the curing stage, don’t panic. Usually, cracks lessen once the concrete is fully cured. When the concrete is fully cured, some of the cracks will not be visible, much less detectable. However, you can always bring this up to your contractor if you are very worried. They can also explain to you properly how they intend to prevent those cracks.

In the event that your contractor does not take this seriously, you can bring in an independent engineer to check for the quality of the concrete. They can tell you if your concern is a serious issue or it is only normal and wait for the concrete to settle.

On the other hand, if after the concrete has cured and there are still big cracks, then this is the time to be alarmed because this is not the finished product of concrete when done right. You have to take this up with your contractor. It is best to withhold their payment until they fix the concrete problem.

Call Extreme today for a free quote on your next concrete construction project in California!

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Give Life To Your Floor With Epoxy Flooring

Jarrett Holmes — Thu, 23 Jan 2020 17:00:25 +0000

Epoxy Flooring is a brilliant way to bring life and improve the quality of your floor. Commercial and industrial demands have upgraded as technological advances and certain standards have been emerging to not only improve the quality of your floor but also improve the safety of it. Security is a general requirement for most industrial and commercial properties which is why investing in the right material and services are an absolute must in this modern age.

Epoxy is the modern solution to most problems experienced in the past like chemicals, spillage, floor life, and etc. which is why Extreme Epoxy Coatings focuses our attention on providing the best services to ensure a properly built epoxy floor.

There are quite a number of advantages to using epoxy as flooring material.

Here are some of the most notable epoxy flooring benefits:

Look

The average garage floor has grown out of favor and has become a sight for sore eyes in the perspectives of designers and clients alike which is why epoxy is also a preference. The smooth surface epoxy floors offer include the benefit of cleanliness which is not only a preference but also an utmost necessity. Bringing a smooth and even surface which is also easy to maintain is also another bonus.

Price

Price comparisons are tricky because spending too much for the wrong material would be a waste of money and spending too little for the right product might still cut at a deficit. Finding the perfect material at the right price is what is admirable about epoxy floors because, the price per square foot of epoxy floors is pretty hard to beat compared to other types of floorings. Installment costs are also lower than others.

Resistance

A floor will always be a floor and the main measurement of its quality will still be its resistance. From transmission fluid, bleach, oil, gasoline and many others, epoxy floors have proven to be highly resistant to just about everything. Aside from chemicals, epoxy floors are also very resistant against both heat and water and is almost impenetrable to certain chemical spills.

The hygienic property of epoxy floors is quite a bonus because of its resistance to germs and bacteria as well. This is the main reason for epoxy floors becoming a top choice for hospitals and clinics.

Strength

With a long lifespan, epoxy floors have proven to be a worthy investment. Instead of spending on something which you’ll have to completely or even partially replace quite soon, epoxy floors provide you the luxury of being able to last for quite a long time before they need work.

Protectiveness

Epoxy flooring does a great job at eliminating the cleaning and maintenance costs because of its protective elements.

Because of the great resistance which epoxy floors provide, the protective properties of epoxy are a great addition to why it is affordable.

Variety

Aside from the smooth and almost glossy look, epoxy comes in a lot of elegant shining colors and personalized patterns and designs which allow you the creative freedom when installing epoxy floors to your establishment. Schools have been incorporating colorful epoxy floors not only for hygienic or durability reasons but also because of the freedom of picking the colors, designs, and patterns which work well with kids.

Safety

Another great advantage epoxy floors offer because of the enhanced visibility provided by light reflecting off the floor is the safety it provides. There have been quite a lot of accidents caused by lack of visibility in the workplace and the lack of light reflection is actually one of the reasons why these kinds of things happen.

Contact Extreme Industrial Coatings for all your epoxy coatings contracts across California and get your free quote today!

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Why You Should Consider Concrete Staining

Jarrett Holmes — Fri, 17 Jan 2020 05:27:37 +0000

Concrete is a common floor choice in many houses. Not only is it durable, but it is also very affordable. However, concrete can look dull and old. With Extreme Epoxy, you can give life to these lifeless concrete floors at just a fraction of the cost.

What is Concrete Staining?

Concrete stains are water-based solutions that either create a chemical reaction or mix with the surface of the concrete. They are often used as a way to protect the concrete from stains.

There are two types of concrete stains, reactive and non-reactive. Reactive stains are acidic solutions that create chemical reactions with the concrete’s lime content. This means that once the stain is applied, they mix with the concrete so that the actual stain becomes one with the floor. In this way, it won’t get peeled at all.

On the other hand, a non-reactive stain does not involve any chemical reaction. Instead, it gets absorbed by the concrete’s surface which creates a different color to the concrete. This type of concrete stain is preferred by many because of the many colors that it creates.

Benefits of Concrete Stains

Not sure why you should apply concrete stains? Here are some benefits to having them on your floors.

1. It adds character to concrete

You already know that concrete is dull and boring but with concrete stains, you can design it in the way you want it. You can choose from a variety of colors and tones. Concrete stains also make your floors look more luxurious. Say goodbye to that rough-looking floor that looks so unwelcoming. With concrete stains, you can immediately turn your overlooked floors to the main accent of the room.

2. It’s durable

Concrete floors aren’t just ornamental. They are also functional in terms of keeping your concrete floors intact.

Over time, normal wear and tear causes even the strongest of concretes to fade, shatter, and have stains. If you want to make your concrete a lot durable and long-lasting, protect them with concrete stains right away. They will serve as additional protection from stains, chips, and peelings.

3. Minimal maintenance is required

Another benefit you get to enjoy from concrete stains is minimal maintenance. Because concrete stains make the floors look smooth and polished, you don’t have to do any other special cleaning treatments to make it look clean and new. The natural gloss it has makes it look new even if it’s been there for years already.

Concrete stains only need a damp mop to clean all the dirt that fell on it. You can do intensive cleaning occasionally, but this is also necessary.

4. Look great for less

Who doesn’t want to look great for less? With concrete stains, you don’t have to break your savings account just to achieve luxurious and elegant floors. You don’t have to think about how many tiles you need to fit or how much each tile will cost you.

Concrete stains are very affordable and they are highly recommended if you want to save money. Besides, people won’t notice that it is affordable because the polishing of the floors looks elegant.

5. It can be used anywhere

Concrete stains are not just for houses; they are good flooring designs for offices, warehouses, and even schools. It all depends on the design with this one because you can mix colors and even create patterns. This flooring style is so versatile it can also mimic the look of tiles or marble. The designs are limitless with concrete stains.

Convinced that you need to have concrete stains on your floors? Send a message to Extreme Epoxy and inquire about their concrete staining services.

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Why Food Manufacturing Companies Choose Epoxy Flooring

Jarrett Holmes — Mon, 17 Jun 2019 03:37:40 +0000

The public expects manufacturers in the food processing industry to comply with very strict federal government standards. In addition to stringent federal regulatory requirements, food and beverage processing companies have to observe very strict production systems and processes. There are also the standards for IFS, HACCP, ISO 22000, and other food safety certifications. Food safety is always a public health concern. After all, it is the general public that consumes the products that come from food manufacturing companies. It is for this reason that organizations in the industry only choose epoxy flooring to meet the strictest international, federal, and local requirements for food safety.

California Epoxy Flooring for Manufacturing Companies

The manufacture of food products such as canned goods, bottled beverages, and dried foods require the observance of the highest standards of sanitation and hygiene. All the surfaces of the interior of a manufacturing facility should have adequate protection against dirt, dust, and microscopic particles. The latter can include germs and other substances that can contaminate the food that the company produces.

Epoxy flooring materials provide a seamless surface where dirt will never accumulate. Since there are no gaps or spaces in between sections of the floor, dirt and other particulate matter will not build up. These particles are also a lot easier to clean because epoxy flooring provides a nonporous surface. It is easy to imagine how dirt can affect the quality of the food product that the company produces.

Another issue that epoxy flooring addresses are the management of microorganisms. Food is a perishable item. Unlike electronics or mechanical products that can last many years, food items only last a couple of months to a couple of years from the date of manufacture. In other words, food is easy to spoil. And if food manufacturing companies do not secure their facilities, then the shelf life of their products will be a lot shorter.

A short shelf life often means the risk of greater turnover of products. They may stay on supermarket shelves only for a while before they become unconsumable. This spurs increased production, which can translate to increased production costs. Any increase in expenditure without any significant increase in returns is no way to drive business.

Making Manufacturing Companies Facilities Safer With Epoxy Flooring

As such, food manufacturing companies have to make sure that their products don’t get contaminated with microorganisms. One of the best ways they can do this is by using epoxy floors or urethane flooring. The seamless and nonporous nature of this type of flooring prevents the growth and proliferation of microorganisms like fungi and bacteria. This, in turn, can help in the prevention of food contamination and ensure the safety of the consuming public.

The food industry also employs abrasive cleaning procedures in sanitizing their manufacturing facilities. These use very harsh chemicals necessary for creating a germ-free environment. Unfortunately, these chemicals can also damage the floor. Hence, an epoxy coating on the floor can help provide for a protective barrier against chemical-induced floor damage.

There are also powerful acids and alkalis that manufacturers use in the production of their food items. These substances can cause a variety of effects on the surfaces of manufacturing facilities. Epoxy floor coatings can also help protect the surfaces against these substances. As such, food manufacturers can focus more on their operation and not on the maintenance of their floors. Nonetheless, maintaining an epoxy floor is easy because of its smooth and seamless finish.

Common industrial coatings and finishes in manufacturing facilities that we specialize in are:

Polyurea Coatings
Tank and Beam Coatings
Trench Drains
Wall and Ceiling Coatings
Wall Systems
Concrete Flooring
Drainage Systems
Epoxy Crack Injections
Floor and Wall Crack Repair
Floor and Wall Painting
Floor and Wall Remodeling
Foam Insulation
Spray Foam Roofing
Insulated Metal Panels
MMA Flooring
Moisture Control Systems
Slope Flooring

Food manufacturing companies have to think about food safety all the time. They have to make sure that everyone involved in food processing and manufacturing adheres to sanitary and food safety protocols. Having epoxy floors can also improve the safety of their manufacturing facilities.

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Industrial Coatings Archives |

Fresno Industrial Coatings

Key Takeaways

Benefits of Fresno Industrial Coatings

Build a durable and long-lasting garage floor

Protecting equipment and machinery with Extreme Industrial Coatings

Suitable for various industries (food processing, pharmaceuticals, wineries, etc.)

Types of Fresno Industrial Coatings

Epoxy

Urethane cement

Methacrylate (MMA)

Ultra-Thane spray foam roof systems

Conclusion

FAQs

1. What are Fresno industrial coatings used for?

2. Can these coatings be applied to any surface?

3. How long do Fresno industrial coatings last?

4. Are there different types of Fresno industrial coatings available?

5. Do I need a professional to apply Fresno industrial coatings?

Top 10 Reasons Why Industrial Coatings Are Important

Table of Contents:

1. Durability of Industrial Coatings

Enhancing Resistance Against Wear and Tear

Preserving Structural Integrity in Industrial Environments

Ensuring Glossy Finish With Epoxy Coatings Alongside Enhanced Durability

2. Corrosion Resistance

Understanding the Corrosion Protection Mechanism

Broad Spectrum Application Across Industries

Mitigating Costs Through Preventative Measures

3. Chemical Resistance of an Industrial Coating

Sustaining Operational Efficiency through Chemical Resistance

Role Of Industrial Coatings In Safety Standards Compliance

4. Aesthetic Appeal of Industrial Coatings

Variety in Color Options for Safety Purposes

Diverse Finishes Catering to Different Needs

Elevating Appearance While Ensuring Functionality

Maintaining Visual Impact Over Time

5. Cost-Effectiveness of Industrial Coatings

Mitigating Maintenance Expenses

Prolonged Protection Against Corrosion & Chemicals

Averting Catastrophic Failures

6. Unleashing the Versatility of Industrial Coatings

A Broad Spectrum of Applications

Elastomeric Coatings: The Ultimate Shield

Safety First in Manufacturing Environments

7. Environmentally Friendly Industrial Coatings

Eco-Conscious Formulations

Durability Promotes Sustainability

Safety Standards Compliance Ensures Eco-Friendly Practices

8. Better Sanitation

Cleaning Made Easy

Resistance Against Chemicals

9. Fire Protection and Industrial Coatings

The Protective Role of Industrial Coatings Against Fire

Elevated Fire Resistance: Intumescent Coatings

10. Manufacturing Safety

Safeguarding Against Slips and Falls

Mitigating Fire Hazards

Prolonged Machinery Lifespan

Why are industrial coatings important?

Conclusion

The Complete Guide to Industrial Coatings: Types, Applications, and Benefits

Definition, importance, and History of industrial coatings

What are the different types of industrial coatings, and what are their applications?

Overview of epoxy, polyurethane, acrylic, and other coatings

What are industrial coatings, and why are they important?

What are the different types of industrial coatings, and what are their applications?

Examples of where coatings are used in different industries

How to choose suitable industrial coating materials for your needs?

What benefits do industrial coatings provide?

Durability, corrosion protection, aesthetics, and more

What are some common challenges with industrial coatings, and how to avoid them?

Tips for addressing adhesion issues, curing problems, and more

What are the safety considerations when working with industrial coatings?

What are the latest trends and innovations in industrial coatings?

Material, substrate, environment, and more

Urethane Cement Floor Coating

Overview

Urethane Cement – A Glimpse

Urethane Cement Floor Coating