In any setting, choosing a type of floor is something that must be considered very carefully. There are many factors that go into making this decision, including cost and function. Among the most popular types of flooring options, today are epoxy flooring and MMA flooring.

They’re great alternatives to concrete flooring since they are much easier to install and maintain.

However, each type has its own unique set of attributes that make it best suited for particular settings.

So which one should you choose? Let’s take a closer look at what these two types of flooring have to offer.

MMA Flooring System

MMA resin flooring system is a flexible and durable flooring that can be installed in any kind of industrial or non-industrial setting.

It has been used for decades now by both residential homeowners and commercial entities worldwide.

The MMA (or modified methyl methacrylate) flooring system uses a two-part epoxy compound that is mixed with a hardener to create a durable surface that can withstand chemicals and the demands of high-traffic areas.

This flooring is extremely versatile, and it is available in both smooth and nonslip textures to meet varying slip resistance requirements.

Pros

There are certain pros and cons to owning an MMA floor.

Here are the main benefits and drawbacks that you should consider when deciding whether or not to use this on your property:

• MMA Resin Floor Allows Rapid Installation – If you want a finished floor resin system that makes minimal disruption, Methyl methacrylate flooring is a good option. This type of flooring’s curing process is quick (cure time is around 2-3 hours) and can be installed even at temperatures as low as 20 degrees Fahrenheit.
• MMA Floors Can Withstand Extreme Temperatures – Methyl methacrylate MMA can withstand temperatures up to 140 degrees Fahrenheit. Even areas with low temperatures that reach sub-zero degrees don’t pose a threat to this type of option. It’s a great choice for settings that experience extreme temperature fluctuations, such as mechanical rooms, food processing areas, and loading docks.
• Bonding With MMA Resin Is Strong and Durable – Thermoplastics such as MMA resins form a chemical bond between every installation layer. This results in a smooth, monolithic finish. In fact, each new layer molecularly fuses to the preceding layer (or current subfloor), forming an almost impenetrable bond. A durable, high-quality MMA floor will last for years to come and stand up to heavy foot traffic, extreme temperatures, and chemical spills.

Cons

• Colors are Limited With MMA – In terms of aesthetics, MMA only comes in a few standard colors. While the installation process is fast and the surface is durable, it does not offer as many color options as compared to other types of floor coverings. If you are looking for a floor with vibrant colors and patterns, MMA may not be the best choice for your property.
• MMA Flooring Systems are Prone to Peeling – Since MMA flooring is thermoplastic, it can shrink and expand slightly over time. This can lead to peeling and lifting issues for certain areas of the floor, especially if there are gaps between the tiles or panels. If you want a more stable finish that will not peel or fade over time, another choice may be a better option for you.
• MMA Can Be Difficult to Maintain – MMA is relatively easy to place, but it can be difficult to maintain. In order for this type to retain its shine and durability over time, it requires regular cleaning and periodic sealing. If your budget or schedule does not allow for frequent maintenance, this might not be the best choice.

Epoxy Flooring System

If you are looking for a durable, versatile flooring option that offers a wide range of colors and patterns, consider an epoxy floor as an alternative to polyurethane flooring systems.

Epoxies are high-performance floor materials that are resistant to chemicals, temperature fluctuations, and moisture.

They come in a variety of colors and textures to suit any aesthetic, and they are especially well-suited for high-traffic areas.

Epoxy is made up of a mixture of two chemicals, epoxy, and a hardener. The type of flooring is most commonly used in car parks, but it can also be found in bathrooms, kitchens, and other areas within the home that require a durable finish.

Epoxy floors come in three forms:

1. Seamless coatings that are typically used in garage flooring applications
2. Colored chips that have tiny chips of color embedded into the coating create a more decorative look
3. Industrial coatings.

Pros

As with any material, epoxy floors do have some advantages and disadvantages.

Here are a few key pros and cons to consider:

• Affordable – Compared to other flooring materials such as MMA, polyurethane systems, tile, and wood, epoxy floors are relatively affordable. They are also easy to install. This makes them a budget-friendly option for homeowners or businesses looking to save on project and labor costs. You can also add it over an existing concrete floor, further reducing costs.

• Compressive Strength – Considering the price it offers, epoxy floors are extremely durable and resistant to wear and tear. They are also impermeable to moisture, making them an ideal choice for areas that may have water or chemical spills on a regular basis. This is especially true if you go for water-based epoxies.
• Customizable – Other than being able to withstand vehicular traffic and heavy foot traffic, epoxy floors can also be customized to suit any aesthetic. Whether you are looking for a traditional look or a more modern design, epoxy is versatile enough to work with virtually any color scheme and pattern.

Cons

• Demanding Installation Process- The epoxy installation process is very demanding and must strictly adhere to strict rules. For example, prior to installation, you should check humidity levels. If there’s too much moisture in the air, it can prevent the epoxy from properly curing. You must also mix and apply the epoxy in specific sequences and adhere to strict drying times.
• Takes Longer to Cure – Curing for this takes longer (around 12-18 hours) than MMA or polyurethane. If you need something that will be ready to use right away, epoxy may not be the best option for you. Fumes from the curing process may also be an issue since you will need to keep the room well-ventilated. The strong odor for the first 24 hours is another disadvantage.
• Slippery Material- While an epoxy floor is durable and versatile, it can also be quite slippery when wet. If you have young children or pets that play on the floor, this may not be the best material choice for you. However, some epoxies offer slip-resistant coatings to help minimize the risk of falls in these areas.

Which One to Go For?

Now that you’re aware of the pros and cons of MMA and epoxy floors, which type of flooring material should you choose for your project?

Ultimately, the choice will depend on your budget and needs.

Epoxy is a good choice if you’re looking for a durable, cost-effective flooring option for your home or business.

However, if you need flooring that is ready to use as soon as possible and is not concerned about spending a bit more money, MMA may be the better choice for you.

Nothing makes you question the structural integrity of your foundation more than seeing cracks in its walls or floors. Whether you’re a home or business owner, these cracks can not only be unsightly but also potentially dangerous. While there are indeed plenty of options you can choose for structural repair, one method we highly recommend is epoxy crack injection. This process involves injecting a specially formulated epoxy into the crack, which fills and seals it from within.

In this article, we will cover all you need to know about epoxy injections, including the benefits of this method, how it works, what happens during the process, and so much more.

What Is Epoxy Crack Injection and How Does It Work?

Epoxy crack injection, which is also called epoxy injection is a very effective and efficient method of repairing cracks in concrete structures. It can be used to fix basement leaks, cracked foundations, and concrete slabs.

When used in the right conditions and applied properly, the epoxy crack injection can create a strong and long-lasting bond within the cracks in concrete. This structural repair method involves injecting a liquid epoxy into the crack, which then hardens and seals the crack from water or other substances.

The reason why this method is extremely effective is due to the product itself. Epoxy resin is a very strong and durable material that’s made up of various chemical compounds (monomeric resin, an accelerator, a hardener, and a plasticizer). These components work together to create a highly adhesive material that can withstand pressure and resist cracking.

What Cracks Can Epoxy Concrete Crack Injection Be Used On?

If you notice a crack in your concrete floors or walls, you might be wondering what could have caused it. In most cases, cracks in concrete structures are often due to pressure or stress that the structure wasn’t able to withstand.

These can include:

Changes in the soil or foundation, excessive weight on the structure, temperature fluctuations, and even natural disasters such as earthquakes.

It’s important to be able to pinpoint the cause of the crack, as it can help determine the best course of action for repair.

With that being said, the epoxy crack injection can be used on a variety of cracks in concrete structures, including

• Hairline cracks
• Overhead and vertical cracks
• L-shaped step cracks
• Active (continuously leaking water or exhibiting movement)
• Inaccessible (cracks located behind surfaces like tile or carpet)

In general, epoxy concrete crack injection is utilized to fix cracks in concrete structures ranging in width from 002″ to 3/8″. However, it’s always best to consult with our experts for an accurate assessment of the crack and the most suitable repair method.

The Benefits of Using Epoxy Injection for Structural Crack Repair

You’d be surprised to know the benefits of using epoxy for repairing concrete cracks. Wet or aggressive environments that constantly deal with water and moisture can often result in concrete corrosion and cracks, but with epoxy injection, these can be effectively sealed to prevent further damage.

Some other benefits of using epoxy for crack repair include

Quick and Efficient Repair Process

No one wants to waste time and money on a long, drawn-out repair process for cracks in their concrete structures. But with epoxy crack injection, the process is relatively quick and efficient as it only requires one visit from our team to complete the job.

With just a single application, the epoxy will harden and effectively seal the crack, creating a strong bond with the concrete.

Cost-Effective Solution

If saving money is important to you, epoxy crack injection is the way to go. This method is often more cost-effective compared to other concrete repair options, as it requires minimal disruption and labor costs.

You won’t have to purchase expensive equipment or hire a large team of workers, making it an affordable and budget-friendly solution for fixing cracks in concrete.

Durable and Long-Lasting Results

Not only is epoxy crack injection a cost-effective solution, but it also provides durable and long-lasting results. Even with very thick-walled structures, epoxy can penetrate and seal cracks effectively without the need for additional repairs in the future (given that it was properly applied)

Fine cracks requiring pressures upwards of 50 psi can also be repaired with injection epoxy, ensuring that your concrete structure will be able to withstand various external factors and pressure.

Minimal Disruption

The application won’t be noisy, dusty, or messy, making it an ideal solution for repairing concrete cracks in residential and commercial buildings without causing disruption to daily life. Peace of mind and convenience are important factors to consider when selecting a repair method, and epoxy crack injection offers just that.

Prepping Concrete Surface Before Repairs

Before you can begin the epoxy crack injection process, it’s important to properly prepare the concrete surface. This includes removing any dirt, debris, and moisture from the area before proceeding with the repair.

Failing to properly clean the surface can result in a weak bond and ineffective seal. The reason for this is that any contaminants can prevent the injection of epoxy from fully adhering to the concrete.

It’s also important to ensure that the surface is dry before beginning the repair process. Moisture trapped under the epoxy can result in a weak bond and potential future cracking or strength issues

To clean and dry the surface, use a wire brush or power grinder to remove any loose debris. Then, thoroughly clean the area with a degreaser and let dry completely before proceeding with the epoxy injection.

Epoxy Crack Injection Process

To give you a better understanding of how the application of epoxy injection works, here is a brief overview of the steps involved in the process. The steps should be performed once you’re done prepping the surface.

Step 1: Install Injection Ports

Surface injection ports are short, temporary, plastic tubes that are inserted into the crack at intervals to allow for the even application and distribution of epoxy within the crack. This eliminates the need to drill holes into the concrete and helps ensure that the crack is filled entirely and evenly.

They are installed by inserting them into the crack and securing them with a hammer or tapping block, then removing any excess material that may be blocking the ports. The injection ports should be spaced an inch apart for every inch of wall thickness.

Step 2: Pressure Test

Before the epoxy can be injected, it’s important to pressure test the crack to ensure that it’s ready for repair. This helps to determine the level of pressure needed for effective crack sealing and identify any potential problems with the crack or concrete structure.

Low-pressure injection is recommended for fine cracks, while high-pressure injection is necessary for cracks in very thick wall structures. Once the appropriate pressure is determined, it’s time to inject the epoxy.

Step 3: Inject Epoxy

Using a specialized injection pump, the epoxy resin is slowly and evenly injected into the crack through the ports. The epoxy should be filled until it starts to ooze out of the ports, indicating that the crack is filled completely.

Step 4: Remove Ports

Once the epoxy has fully cured, the ports can be easily removed by using a chisel or screwdriver to break them off flush with the concrete surface. 24-48 hours is the ideal waiting time before removing the ports, as the epoxy needs enough time to properly cure and harden.

Step 5: Final Inspection

To ensure that the crack has been repaired effectively, a final inspection should be done. This involves checking for any excess epoxy on the surface of the concrete and examining the cracks to see if they have been properly sealed.

Why Is Low-Pressure Injection Recommended By Experts?

The key to effective crack injection is to apply the adhesive into the crack gradually at low pressures (20 to 40 psi) While low-pressure crack injection requires a lot of patience, it ensures that the adhesive can seep deep into the crack, filling it completely and bonding with the concrete to create a strong seal.

High-pressure injection (greater than 80 psi) can force too much epoxy into the crack at once, causing it to overflow and not fully adhere to the cracked concrete walls. This may result in future cracking and weakening of the repair.

Dual component injection electric pumps can even be used to apply low pressure at a slow and steady rate, making the structural crack repair process even more efficient and effective

Conclusion

This article has provided a brief overview of the epoxy injection process for concrete structures. Proper preparation and pressure testing are crucial steps to ensure successful repair, with low-pressure epoxy injection being recommended for achieving optimum results.

With the right tools and techniques, you can effectively seal cracks and prevent future cracking or strength issues. For better long-term results, call our professionals for specialized reliable crack injection services. We can provide a thorough inspection and recommendation for the best solution for your concrete structure!

Overview

A lot of innovations have been made in the world of house finishings over the years and urethane cement flooring and epoxy floor coating have been great contributions to these innovations. For example, at Extreme Epoxy Coatings, we offer aesthetically authentic flooring techniques and patterns which many have attested to being the best. Moreso, we share in the general understanding that people spend a lot each year repairing damaged floors that may have been made with non-resistant, substandard, and cheap materials or highly unprofessional methods.

This is why there is a need to embrace improvements in this aspect and give customers the best of what they expect.

Moreover, it is a plausible cause of action to ensure that floors are durable, very appealing, and also very lustrous. To that end, we present urethane cement flooring and epoxy flooring methods which are advanced technologies of industrial concrete floor coating and paints.

Urethane Floor Coating: What  Is It?

Urethane floor coating is a kind of coating that is considered to be able to withstand and resist, conditions or situations that may work against the durability of a flooring system. It is also known as a sort of lubricant because of the nature of its glowing appearance or luster. In addition, urethane coatings in the case of metals are used to present a thin film.

Urethane Cement Flooring

Urethane Cement flooring is an innovation of cement flooring with the use of the technology, made up of polymer urethane resin and binds cement powders, and aggregates to create a wonderful and expected performance, long-lasting flooring that has impressive and convincing resistance to exposures to abrasive machinery, harsh thermal shocks, and chemicals.

Urethane concrete offers long-lasting flooring that protects from heavy machinery and sweltering temperatures for food producers, production facilities, R&D labs, warehouses, and practically any type of industrial floor. It can endure the punishing demands of loading docks and other back-of-house spaces for hospitals, hotels, and other commercial buildings as well as the heavy foot traffic from the restaurant kitchens, stadiums, etc. Due to its long lifespan, urethane floor coatings are one of the most durable flooring options when there is a concrete substrate.

Epoxy Coating

This consists of a pair of noticeably different and contrasting elements; an epoxy resin and a polyamine hardener which can also be called a catalyst. Now when these two are combined together, the resin and hardener engage in a chemical reaction that produces a cross-breed of the elements as it cures, thus, lasting for a long period of time. The outstanding mechanical properties of epoxy coatings, such as their hardness, durability, and resistance to abrasion, impact, and chemicals, are well known. Due to these qualities, epoxy coatings are the finest protective coating choice for components in demanding industrial applications.

Epoxy coatings are frequently used in industrial buildings, warehouses, logistical hubs, and other locations with moderate to heavy foot traffic to extend the life of concrete floors. Due to its resistance to attack from chemicals like those found in lubricants, cleaners, and bleach, epoxy coatings are a popular protective substance in the automotive industry.

Epoxy Flooring

Epoxy Flooring, otherwise known as resinous flooring is a flooring surface in most crowded areas and consists of many more layers of fragments of epoxy that are Induced to a floor with a possible depth of at least two millimeters. It also refers to the substantial use of epoxy on floors to increase strength, resilience, and sustainability. These are generally used for industrial and commercial areas.

Types of Epoxy Flooring Materials

Epoxy Catalyst, Epochem® 205

Epochem® 205 is an epoxy catalyst that also functions as a fast-drying hardener and medium-viscosity epoxy curing agent. It is typically used at lower temperatures to provide a rapid cure that solidifies quickly at room temperature. When coupled with epoxy resin, Epochem® 105 Resin, which has a two-part resin to one-part hardener ratio, cures to create a rigid, extremely robust solid with exceptional bonding and coating characteristics.

Epoxy Resin, Epochem 105

Epoxy Resin, Epochem 105, is a clear-colored epoxy resin used in a variety of applications, including adhesive, casting, tooling, civil engineering, composites, automotive, container, marine, and protective coatings, photocured industrial coating, potting, and encapsulating.

Epochem Spike roller 9 inches for Epoxy Flooring

Epochem Spike roller 9 inches for Epoxy Flooring is employed in the installation of epoxy and urethane flooring systems, as well as self-leveling cement screeds. Spiked rollers for epoxy and epoxy floor paint come in a variety of spike sizes to accommodate different material thicknesses. utilized to remove air and bubbles from self-leveling epoxy, urethane, and cement screeds to assist level and smoothing them.

EPOCHEM 304/404 Epoxy Floor Sealers

The EPOCHEM 304/404 Epoxy Floor Sealers are tough, dust-free surfaces that are made to penetrate concrete and wood floors while providing long-term chemical resistance and defense against forklifts, cars, and heavy foot activity.

Advantages of Epoxy Flooring Over Polyurethane Flooring

Epoxy floors have more durability and hardness than polyurethanes, thus, it is best for factories and Industrial warehouses. Epoxy flooring provides a stronger adhesive force to surfaces than polyurethane flooring. It offers better flexibility and less wear and tear. They have higher compression strength and when in a humid environment, epoxy flooring is a better choice because of its sensitivity to humidity. Epoxy floorings are easier to work on due to their sensitivity to humid conditions. It also has a low shrinkage (about 1%). Epoxy flooring is one of the hardest substances which is suitable in warehouses with heavy machinery for absorption of impact. Again, it is more suitable in chemical factories and industries than polyurethanes because of its chemical resistance properties. When in warm weather conditions, curing is faster and leveling problems are less. It has more electrical, thermal, and chemical resistance than polyurethane cement or urethane concrete flooring. With the reinforcement of fibrous or mineral additives, it is better able to withstand adverse conditions. Epoxy flooring is ideal for industrial purposes and creates a heat-resistant and durable surface.

Differences Between Epoxy Flooring and Epoxy Coating

This is seen in the depth of the epoxy. As stated, epoxy flooring is classified as an epoxy coating of at least 2 millimeters thick while any epoxy flooring less than 2 millimeters thick is known as an epoxy floor coating. Another difference is that epoxy coating is applied to pre-existing surfaces, so this epoxy style typically has a few more layers of epoxy. Epoxy flooring, on the other hand, which is composed of several thick layers of epoxy provides a terrific flooring surface for crowded areas with regard to the thickness of each flooring material.

At ExtremeEpoxyCoatings, we understand the practical difference between using other kinds of flooring materials like polyurethane or urethane flooring cement and epoxy flooring materials. Thus, we offer the most suitable choices to our customers and help them make the most ideal and well-informed flooring decisions. It is important to understand the characteristics and features of these flooring types and their most appropriate areas of application. To that end, at Extreme Epoxy Coatings, we understand these flooring types, their flooring materials, and their proprietary characteristics. Thus, offering the best is an understatement for us, we offer the best of the best.

Conclusion

The greatest flooring for your home is not always the most attractive or the one that is on sale. The decision is heavily influenced by a number of variables, including wetness, durability, ease of care, and money.

We understand these dynamics at Extreme Epoxy Coatings and we strive to help our customers understand this. We ensure that floor selections strike a balance between your necessities and your style because a new floor might be an investment. To ensure that the project is completed to your expectations, we allow you to thoroughly discuss your ideas with our flooring contractors and then we offer you the best in concrete flooring whether commercial flooring or industrial facility, we will provide the right flooring solution. Our installation time is the best in California.

Extreme Industrial Coatings ensures that you get value for your money and this is why it is imperative and extremely important for you to patronize us for all your flooring needs. Choose Extreme Epoxy Coatings for your new floor coating today!

There are very few jobs that are as sensitive as processing food products. One reason is that food products are usually more prone to infection than other products, and each infection can lead to catastrophic consequences. Illness, discomfort, loss of revenue, and even death are just a few that come to mind. This article will show you the best flooring system for your food processing facility, how you can afford them if your food processing plant is in California, and some commonly asked questions about flooring for food and beverage processing plants.

Various research has established that microbes and other infectious components are more likely to be found on flat surfaces and floors. Still, a good floor coating in your food processing plant is crucial for the sanitation and protection of food products.

Why Do You Need Strong Floor Coatings for Food Processing Plants?

One of the places that are prone to contamination in food processing plants is the floors. Food substances are attractive to microorganisms and can fuel microbial growth and spread. Food byproducts such as oils, blood, natural food acids, and sugar solutions also contribute to this problem.

Many food processing plants combat these infections by vigorously cleaning and sanitary processes. But without proper flooring, this method tends to backfire. Bad flooring (like those with concrete slabs) gets corroded when constantly subjected to harsh cleaning chemicals and hot water washdowns. In time, the porous flooring makes them more prone to bacterial infection than their unclean counterparts.

A proper flooring cover solves many of these issues. These floor covers often cover the concrete slab floor and are highly resistant to aggressive cleaning chemicals and thermal treatment of most sanitary processes. Resin floor coverings are one of the best floor coverings.

What is The Price of Food Processing Plant Flooring in California?

The price of a suitable resin floor covering varies across different states but will ultimately depend on the size of your food processing plants. Most plants are massive, so you might need to invest considerably.

Floor covering charges will also depend on the type of floor cover you want for your plant, as all materials are different and do not cost the same. For example, the Epoxy floor covering costs between $3500- $ 18000.

Many firms charge clients between 10 USD to 12 USD per square inch. They might charge a more considerable upfront cost if they are involved in preparing the floor and applying the coating. Other factors that could impact the price include:

• If your facility has an uneven floor, and the workers need to fix it.
• Your concrete floor is in poor condition; that is, it is cracked or broken.
• Your floor surface requires power washing or pressure cleaning.
• You request a topcoat for extra protection.
• You have items that need to be moved before the workers can complete the project.
• You request a unique floor covering such as solid or solvent epoxy.
• You have a large food processing plant.

If none of the services above are unnecessary, the project’s pricing might be considerably lower. Fortunately, Extreme Industrial Coatings provide wonderful flooring solutions for a considerate price.

How to Choose Flooring Material for Food Processing Facilities

Many generally accept that resin floors are the gold standard, but there are various types of these floors. To make the best decision, you need to consider the following factors:

Floor Hygiene

As mentioned, floors are crucial to your plant’s sanitation because they are more susceptible to microbial infection. Some floor coverings come with antimicrobial agents evenly distributed throughout the resin to fight microbial growth.

Many anti-microbes can last long, even when the floor has been damaged or worn out, and they contribute in no small way to hygiene. Several International studies show a 99.9% reduction of bacterial growth in some resin floors; this is essential for the food industry as it aids food safety.

Slip Resistance

Workplace injuries cost the United States billions annually, and you probably want to keep work injuries as low as possible. Hence, the floor coating you choose should be as slip resistant as possible.

When deciding on a floor covering, ensure that you test them under wet conditions to check how slippery it is. They should also have an effective drainage system to reduce water pools and slipping risks.

Nature of Chemical Contact

Food contains many organic and inorganic chemicals such as acids, alkalis, and oils, and these food components make the floor of food processing plants susceptible to chemical attacks. Although it isn’t immediately apparent, prolonged exposure to these chemicals can result in the floor’s erosion, softening, or bristling.

Thermal Shock and Cycling

Flooding food processing plants with hot water or steam is often necessary to remove stubborn stains such as blood and grease. Such temperature changes can cause the floor to expand and contract at various rates. If the flooring is not poor, it could quickly begin to crack, peel, or delaminate.

Some floors are more equipped to deal with thermal shock than others. That is why you need the right professional advice when choosing floor coverings. Extreme Industrial coatings will help you make the right decisions. With our help, you will come away with a floor that will last a long time.

Cleaning and Maintenance

Food processing floors are one of the most vigorously cleaned places in the workforce, and for good reasons. But many cleaning chemicals take a massive toll on the floor covers. The right floor cover will resist the harsh chemicals used in treating floor covers and prevent damage.

Best Floor Coatings for Food and Beverage Facilities

There are various floor coatings, each of which has unique properties. Here are the four best floor coverings commonly used in the food and beverage industry:

Epoxy Coatings

These are one of the most recommended floor coatings for food processing plants. The FDA and USDA approve them, and they can withstand chemical attacks and heat. Some epoxy coatings come with anti-skid additives and visual appeal; epoxy coatings cure quickly.

Urethane Coatings

Urethane coatings are more expensive than epoxy coatings but tend to last longer. Urethane has more resistant to thermal cycling and is incredibly tolerant to the chemicals in beef and poultry products; this ability makes them more preferred to those in the food processing industry. Like their epoxy counterparts, urethane flooring has decorative touches and a visually appealing look.

Methyl Methacrylate (MMA) Coatings

MMA doesn’t seem the most popular choice, but it has some advantages over other resin floorings. They cure exceptionally quickly, and workers can quickly install them at low temperatures; these properties reduce the disruption your facility will experience from installation. Methyl Methacrylate (MMA) Coatings is also resistant to UV light and a range of acids and alkaline.

Polyurea Coatings

Polyurea Coatings are another favorite of the USDA; they also meet the UL ANSI-NSF 61 standard. Though not as visually appealing as epoxy and urethane coatings, they are significantly thermal and impact resistant. They are also the quickest floor coating to cure; they give off no odor after installation.

Food Processing Plants Flooring-FAQS

The thought of food processing floors raises many questions. Here are some frequently asked questions:

Conclusion

The flooring of your food processing plant is essential for the hygiene of the plant, and this is because they are mostly exposed to chemicals, thermal variation, and microbial growth. A sound floor system will contain antimicrobial agents and is also easy to maintain; It should also be thermal and chemical resistant.

Resin floors are the new standard in food processing plant flooring. Some great examples include epoxy, polyurethane, MMA Coatings, and polyureas coating. Each of these coatings has different benefits and is used in different ways.

Extreme Industrial Coatings will help you with the right advice on the best flooring type for your processing plant. They will also provide good floor installation service for the right price.

Flooring is one of the important parts of a building. The flooring type in a particular building can make or mar the appearance as well as the usage of the building. This is why it is essential to pay attention to the type of floor used in a building. Over time epoxy floors have become the preferred floor type for most organizations and individuals. This article will explore epoxy flooring benefits in their entirety.

What is Epoxy Flooring?

Epoxy flooring could simply be defined as a flooring system that has multiple layers of epoxy applied to it with a depth of at least two millimeters. People tend to confuse epoxy floors with epoxy coating.

However, the difference lies in the depth (thickness) of the epoxy. Therefore, an epoxy floor is simply epoxy coating that is at least two millimeters thick and above and both may be used interchangeably.

Top Commercial Uses of Epoxy Flooring Installation

Epoxy floors have a high rate of usage, especially in commercial places, this is because most businesses and organizations have realized how commercially viable Epoxy floors are and the overall outlook of their businesses.

1- Use in factory floors, warehouses, Garage floors, and Hallways

Epoxy floors offer the strongest coatings for concrete floors with a lot of resistance from industrial use. It is the best fit for this kind of place due to the fact that it can withstand heavy traffic and doesn’t require regular maintenance.

Hallways, warehouses, and garages tend to have a lot of persons walk through them on a daily basis, and what better way to protect and maintain the floors there than by installing epoxy on them.

Epoxy is also resistant to substances such as water, oil, bleach, gasoline, and a variety of other chemicals.

 2- Use in hospitals, cafeterias, and restrooms

Epoxy is mainly used in places like this because of its resistance to bacteria and germs. In places where cleanliness is very critical, it is often a norm to see epoxy floors being installed here as it helps fight the spread of germs and bacteria in such places.

 3- Use in Lobbies and display facilities

Epoxy often enhances the professional look of any space. The floors come in a variety of colors and a professional can always mix colors on request by a client. Research proves that the high gloss surface of epoxy floors increases the brightness in space by up to 200%.

Also, decorative chips can be incorporated into the finishing of epoxy floors for a better aesthetic experience.

Epoxy Floors versus Traditional concrete floors

For most homeowners, property Managers, or commercial space owners, choosing between the traditional concrete floors and Epoxy floors is always a tough decision, especially when taking durability and affordability into cognizance. In the long run, the decision usually boils down to budget and what the space will be used for.

Business owners often go for traditional concrete when the floor will be subject to light or minimal use and Epoxy coating when they need a surface that will be resistant to chemicals and can withstand wear and tear from heavy machinery use.

Here are some of the similarities between Traditional concrete and Epoxy floors

1. Both have great aesthetic value
2. Both are readily available.

While the differences include;

1. Concrete floor is more pocket-friendly compared to epoxy.
2. Epoxy can withstand great wear and tear while traditional concrete cannot.

 Price of Epoxy floor systems In California

Epoxy floors are quite popular in California and the cost of epoxy floor coating in California ranges from $5.70 – $9.60 per square foot. This cost includes preparing the floor and applying the coating.

The type of material used will also impact the cost of the project. For garage floors, the cost of epoxy coating ranges from $1400-$9600 depending on the size of the garage and the condition of the concrete garage floor. For basements, the cost ranges from $14400 – $29000 also depending on the size of the basement.

However, a couple of factors also influence the cost of the Epoxy coating project in California, this could lead to an increase or decrease in the prices stated above. This includes

Factors that lead to an increase in prices

1. If the floor is uneven and needs to be leveled.
2. If the concrete is in a poor condition (cracked or broken).
3. If the items in the basement or garage need to be moved in order to complete the project.
4. If you need to apply a top coat for extra protection.

Factors that could lead to a reduction in prices

1. If the floor is clean and requires little or no prep.
2. If leveling is not required.
3. If the space is empty and nothing needs to be moved to facilitate the job.

Benefits of Epoxy flooring for a commercial facility

Flooring can be considered to be the foundation of any commercial building. Good epoxy flooring systems are needed be it an office, warehouse, factory, or parking lot.

These places experience daily wear and tear that cannot be avoided due to the human interactions there. Highlighted below, are the benefits of epoxy flooring for a commercial floor with a long-lasting and thick Epoxy product.

1. Damage resistant –

   Epoxy floor coatings guard against floor damage, including breaking and scratching. The thickest coatings can withstand the corrosive melting impacts of chemicals and acids. This is crucial in a science lab where chemicals are mixed or a hospital where dangerous substances are kept. Welders and other personnel who must operate in extremely high temperatures can benefit from our epoxy floor system since it is heat resistant.

   Industrial floors require defense against the daily use and dragging across the floor of heavy machinery. A warehouse may have hundreds of workers traverse its floor in a given week. A damage-free floor must be maintained in order to uphold workplace safety.

2. Ease of Installation –

   Installing an epoxy floor is easier and faster than installing a carpet. An epoxy-coated floor is simple to keep clean and maintain once it has been laid. Epoxy floors don’t need as much routine vacuuming or hot water stain cleanup as carpet does.  Although laying an epoxy floor can be more expensive, maintaining a carpet that is prone to damage also costs much more.

   Epoxy floor coatings require little upkeep and last for a decade or longer. An additional layer of protection or an update to an old floor is provided by an epoxy coating. The floor becomes more resilient, valuable, and appealing after being covered. Do not hesitate to contact us for your flooring solutions.

3. Extended lifespan –

   After a floor has been covered with an epoxy coating, its longevity is increased. After treatment, many floors continue to function well for another 10 to 20 years. With routine cleanings and touch-ups, the floor lasts even longer.

   Anyone who owns an epoxy floor should have it re-coated regularly by professionals and that is what we offer at ExtremeEpoxyCoating.com.  let us help you maintain that epoxy floor and increase its lifespan for you.

4. Brand new appearance –

   Epoxy coatings make old floors appear bright and new, regardless of how old they are.  The process of applying epoxy resins is can be compared to polishing applying wax to wooden furniture or a car.

   The chemicals cover the obvious scratches and cracks on the old floors. The new surface appears fresh, tidy, and well-maintained.

5. Safety –

   When choosing to floor for a business, safety is a key factor to take into account because you don’t want to have to worry about clients or staff sliding and getting hurt. Texturing can be applied to make this flooring incredibly slip-resistant when epoxy coatings are put in. One of the safest flooring solution alternatives you can select for your business is the proper epoxy flooring.

6. VOC Free –

   Some floor coating materials are filled with volatile organic compounds (VOC) that pose health challenges to individuals with asthmatic conditions after prolonged exposure. Epoxy is made of resins, hardeners, and other additives with a low smell that disappears immediately after installment and as such causes no health hazard.
   All types of busy businesses employ it because of its extraordinary level of safety. The use of this method is expanding in garages, warehouses, restaurants, car dealerships, and any other spaces. We at ExtremeEpoxycoatings.com provide Professional installations and maintenance services for all types of Epoxy floors.

7. Non-porous and seamless –

   Epoxy helps you protect the underlying cement surface. It takes the risk off the table by not allowing water, dirt, and paint to penetrate your floor.

8. Epoxy comes in many colors and designs –

   With Epoxy flooring options, you can make a statement by personalizing a color and design and standing out with it with no compromise on the durability and safety of the surface.

9. Spill Proof –

   Epoxy coatings are spill proof and it is easier to clean up spills and leaks on them. Industrial workers can perform activities on the surface, and spill oil, and other leaks without worrying about long-term damages.

10. Strength –

    Once it is cured, Epoxy resin has unmatched resistance as it is both cold and heat resistant. With its strength, you don’t have to walk on eggshells on Epoxy floors.

11. Epoxy floors are relatively affordable –

    This is in comparison to other floorings Systems in the market which are more expensive but may not offer value for money spent.

12. Durability –

    Epoxy coatings are quite durable and a good fit for commercial spaces as no business would love to spend money regularly replacing or repairing floors.

13. Eco friendly –

    Epoxy resins are eco-friendly and in no danger of polluting the environment as their installation leaves behind less waste compared to other flooring Systems.

Frequently asked questions about Epoxy flooring?

Conclusion

When it comes to flooring solutions like epoxy flooring installation, and epoxy flooring systems, you can always trust us with your Epoxy floors and concrete floors. We have proven to be tested and trusted for flooring surface experience. The components of Epoxy are environmentally friendly and its seamless surfaces enhance long-lasting durability and benefits.

What better way to get value for your money than engaging us at Extreme Epoxy Coatings to install and maintain your epoxy floors for your business premises and residential homes? We are the best resource for all epoxy-related works.

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