Polyurea Coatings Archives | Fri, 03 Nov 2023 21:15:40 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.3 The Top 5 Business Use Cases For Polyurea Coatings: Enhancing Protection And Efficiency https://www.extremeepoxycoatings.com/top-5-business-use-cases-for-polyurea-coatings/ https://www.extremeepoxycoatings.com/top-5-business-use-cases-for-polyurea-coatings/#respond Fri, 03 Nov 2023 21:02:26 +0000 https://www.extremeepoxycoatings.com/?p=13995 Looking for an efficient solution to protect and extend the life of your assets in a demanding business environment? Polyurea coatings, known for their exceptional durability and versatile applications, could be your answer. This blog will guide you through all the key areas where polyurea coatings excel - from commercial buildings to industrial pipelines. [...]

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The Top 5 Business Use Cases For Polyurea Coatings: Enhancing Protection And Efficiency

Looking for an efficient solution to protect and extend the life of your assets in a demanding business environment? Polyurea coatings, known for their exceptional durability and versatile applications, could be your answer.

This blog will guide you through all the key areas where polyurea coatings excel – from commercial buildings to industrial pipelines. Let’s dive in and uncover how these miraculous substances can boost both protection and efficiency!

Understanding the Uses and Types of Polyurea Coatings

Polyurea coatings are available in two main types: aliphatic and aromatic. Aliphatic polyurea coatings provide excellent color stability and UV resistance, making them ideal for outdoor applications.

Aromatic polyurea coatings are more cost-effective and offer good chemical resistance, making them suitable for industrial settings. These versatile coatings can be used in various applications, including protecting surfaces from corrosion, abrasion, chemicals, and weathering.

Aliphatic vs. Aromatic

Aliphatic vs. Aromatic - Polyurea Coatings
Polyurea coatings are generally classified into two types – aliphatic and aromatic. These types differ in structure and properties, impacting their performance and suitability for various applications.

Aliphatic Polyurea Coatings Aromatic Polyurea Coatings
Chemical Structure Composed of long, straight carbon chains. Composed of carbon atoms structured in rings.
Color Stability Excellent color stability doesn’t yellow over time, which is ideal for applications where aesthetics are essential. Tends to yellow over time when exposed to UV radiation, not optimal for outdoor use or where color stability is critical.
Weather Resistance Offers superior resistance to UV radiation and weathering, protecting the material underneath. Less resistant to UV radiation and weathering compared to aliphatic types.
Cost More expensive due to the complex manufacturing process and premium performance. Less expensive, but may require additional protective layers for outdoor use.
Applications Used in situations requiring high aesthetic appeal and resistance to weathering, such as automotive coatings, roofing, and flooring. Typically used in industrial settings where durability is more important than aesthetics, such as in protective linings and secondary containment structures.

Applications and Uses

Polyurea coatings serve various applications across different industries. Here are some of the primary uses:

  1. Protective Coating: Polyurea coatings offer superior surface protection against harsh weather conditions, chemicals, and UV rays.
  2. Waterproofing: They effectively seal off leaks and cracks in roofs, basements, and water-holding structures like swimming pools.
  3. Rust Prevention: These coatings can prevent metal structures from rusting when exposed to air and water.
  4. Flooring: Polyurea coatings provide a durable finish to the floors of garages, warehouses, and factory facilities, which experience heavy foot traffic and machinery movement.
  5. Marine Applications: Boats and marine equipment often benefit from polyurea coatings as they resist saltwater corrosion.
  6. Waste Water Treatment Plants: The ability to withstand aggressive chemical reactions makes polyurea an ideal choice for wastewater treatment plants.
  7. Bridge Coating: Their quick curing times make polyurea coatings useful in bridge repairs or constructions where downtime needs minimization.

Benefits of Polyurea Coatings in Business Settings

Benefits of Polyurea Coatings in Business Settings

Polyurea coatings offer several benefits in business settings, including easy maintenance, slip resistance, durability, quick curing, and UV and chemical resistance.

Ease of Maintenance

Polyurea coatings make maintaining surfaces a breeze. These protective layers resist abrasions, cuts, and punctures, which can damage underlying materials. This hard-wearing substance keeps surfaces looking their best for longer periods of time with minimal upkeep needed.

Workers save precious man-hours since they aren’t constantly repairing or replacing worn-out areas. Cleaning is also more accessible as the non-porous structure prevents dirt and grime from sticking to coated surfaces.

This feature makes polyurea coatings an efficient choice for businesses aiming to reduce maintenance costs while enhancing the longevity and aesthetics of their assets.

Slip Resistance

Polyurea coatings provide excellent slip resistance, making them ideal for business settings where safety is a priority. With their high coefficient of friction, these coatings offer enhanced traction on surfaces, reducing the risk of slips and falls.

Whether in commercial buildings, industrial tanks, automotive parts, pipelines, or concrete structures, polyurea coatings ensure a secure footing for employees and customers alike.

This slip-resistant feature adds an extra layer of protection to diverse business environments and helps prevent accidents that could result in injuries or lawsuits.

Durability

Polyurea coatings are known for their exceptional durability, making them an ideal choice for various business applications. These coatings are highly resistant to wear and tear, ensuring long-lasting protection for surfaces in demanding environments.

Whether it’s a commercial building, industrial tank, or automotive fascia part, polyurea coatings provide unmatched durability that can withstand heavy use and harsh conditions. Their ability to resist impact and abrasion ensures that surfaces stay protected over time, reducing the need for frequent repairs or replacements.

With polyurea coatings’ outstanding durability, businesses can enjoy enhanced longevity and cost savings in maintaining their assets.

Quick Curing

Polyurea coatings offer the advantage of quick curing, making them a highly efficient choice for business applications. These coatings have a fast drying time, allowing for expedited project completion and reduced downtime.

With quick-curing polyurea coatings, businesses can maximize productivity and minimize disruptions to operations. Whether it’s coating commercial buildings or industrial tanks, the rapid drying time of polyurea ensures that surfaces are ready for use in no time.

This efficiency factor is undoubtedly one of the reasons why polyurea coatings are increasingly preferred in various business settings.

UV and Chemical Resistance

Polyurea coatings offer excellent UV and chemical resistance, making them ideal for various business applications. Their ability to withstand the damaging effects of ultraviolet radiation from the sun ensures that the coatings maintain their color and integrity over time.

This makes them perfect for outdoor structures or surfaces regularly exposed to sunlight. Additionally, polyurea coatings have impressive chemical resistance, protecting against corrosion and degradation caused by exposure to various chemicals or substances.

This quality is particularly important in industries where harsh chemicals or solvents are present, such as manufacturing plants or chemical storage facilities. With their exceptional UV and chemical resistance, polyurea coatings provide long-lasting protection and durability in demanding business environments.

Top 5 Business Use Cases for Polyurea Coatings

Top 5 Business Use Cases for Polyurea Coatings

Polyurea coatings offer many benefits, making them ideal for various business applications. Let’s explore the top 5 use cases for polyurea coatings.

1. Commercial Buildings

Polyurea coatings provide exceptional protection and durability, making them an ideal choice for commercial buildings. These coatings can be applied to various surfaces, including concrete, metal, and wood, offering a seamless and flexible barrier against environmental factors such as water damage, UV rays, chemicals, and harsh weather conditions.

With their quick curing time and high resistance to wear and tear, polyurea coatings are perfect for commercial buildings that experience heavy foot traffic or require frequent cleaning.

Additionally, these coatings offer slip-resistant features that enhance safety for employees and customers alike. Whether it’s protecting the flooring in retail stores or sealing the roofs of office buildings, polyurea coatings are a reliable solution for enhancing the longevity and efficiency of commercial structures.

2. Industrial Tanks and Secondary Containments

Polyurea coatings are an excellent choice for protecting industrial tanks and secondary containments. These coatings provide a durable barrier against corrosion, chemical spills, and leaks.

With their quick curing properties, polyurea coatings can be efficiently applied to both new tanks and existing structures. The seamless nature of polyurea ensures no weak points where leaks could occur.

Additionally, these coatings offer high tensile strength and resistance to UV rays, making them ideal for outdoor applications. Overall, polyurea coatings enhance the longevity and reliability of industrial tanks and secondary containments while minimizing maintenance requirements.

3. Automotive Fascia OEM Molded Parts

Polyurea coatings offer numerous benefits for automotive fascia OEM molded parts. These coatings provide exceptional durability, protecting the parts from impacts and scratches. Additionally, polyurea coatings have excellent resistance to chemicals, UV rays, and extreme weather conditions, ensuring that the automotive fascia can withstand harsh environments.

With quick curing time, these coatings allow for efficient production processes in manufacturing facilities. Automotive companies can rely on polyurea coatings to enhance the longevity and performance of their OEM molded parts.

4. Industrial Pipes and Pipelines

Polyurea coatings are an excellent choice for protecting and enhancing the efficiency of industrial pipes and pipelines. These coatings offer exceptional durability, ensuring long-lasting protection against corrosion, abrasion, and chemical damage.

By applying polyurea coatings to these vital infrastructure components, businesses can extend their lifespan and minimize maintenance requirements. With their quick curing time, polyurea coatings provide a convenient solution that minimizes downtime during application.

The high level of resistance to UV radiation makes them suitable for both indoor and outdoor use in various industries. Additionally, the superior flexibility of polyurea coatings allows them to withstand the constant movement and expansion of pipes without cracking or peeling.

5. Concrete Structures

Polyurea coatings are an ideal choice for protecting and enhancing the durability of concrete structures. These coatings create a seamless barrier that prevents water penetration, chemical damage, and abrasion.

By applying polyurea coatings to concrete structures such as bridges, parking garages, or even swimming pools, businesses can significantly extend the lifespan of these assets while reducing maintenance needs.

In addition to protecting the elements, polyurea coatings also offer excellent impact resistance. This is particularly beneficial for concrete structures that may be subject to heavy traffic or potential impacts from machinery.

Conclusion

Polyurea coatings offer various benefits for businesses in various industries. From commercial buildings to industrial tanks and concrete structures, these coatings enhance protection and efficiency.

With their quick curing time, durability, and resistance to UV rays and chemicals, polyurea coatings are the ideal choice for many business use cases. Don’t miss out on the opportunity to maximize your business’s performance with this versatile coating solution.

FAQs

The top 5 business use cases for Polyurea coatings include enhancing protection and efficiency in various industries.

Polyurea coatings work by creating a rigid, durable shield on surfaces that can protect against rust, corrosion, or daily wear and tear.

Yes, industries such as construction, automotive, marine, and even food services have greatly benefited from the protective qualities of polyurea applications.

While initial costs might be higher than traditional paints or finishes, the long-term maintenance reduction and enhanced durability make polyurea an efficient choice for many businesses.

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Urethane Cement Floor Coating https://www.extremeepoxycoatings.com/urethane-cement-floor-coating/ https://www.extremeepoxycoatings.com/urethane-cement-floor-coating/#respond Tue, 04 Oct 2022 17:40:04 +0000 https://www.extremeepoxycoatings.com/?p=4790 Overview When it comes to flooring solutions for your office, resin-coated concrete floors are among the best possibilities, especially if you work in a strictly regulated industry like food production or pharmaceuticals. Using a material like urethane cement for a floor coating or epoxy to cover concrete floors creates a surface that is extremely durable, [...]

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Urethane Cement Floor Coating

Overview

When it comes to flooring solutions for your office, resin-coated concrete floors are among the best possibilities, especially if you work in a strictly regulated industry like food production or pharmaceuticals. Using a material like urethane cement for a floor coating or epoxy to cover concrete floors creates a surface that is extremely durable, long-lasting, and easy to maintain and will satisfy your flooring needs with long-term durability.

The important question is which type of coating is appropriate for your floor. Urethane cement and epoxy coatings are the two most popular and widely used alternatives for resinous flooring systems, and each has pros and cons and industrial applications of its own.

Urethane Cement – A Glimpse

Urethane cement comes into existence through the direct combination of polymer urethane with cement and aggregates concrete to create a mixture, therefore having the ability to create, and develop resistance to moisture, thermal shock, and chemicals. Also, it has a smooth surface for easy cleaning, has a coating for cement flooring, and can be directly or indirectly applied to the concrete floor.

Urethane Cement Floor Coating

Floor Coating With Urethane Cement

This urethane flooring system is with no spaces in its range and the thickness is 1/8″-1/4″ (3-6mm) depending on the way it was applied and the area of application. Urethane cement flooring was initially created specifically for the food and beverage sector, though it is now as common to find in commercial and industrial environments because of the heavy machinery used in these places. It can withstand excessive foot traffic.

At the time, no other flooring option could stand up to the daily high-pressure, temperature-variable washdowns of this specific commercial establishment.

It is created for heavy-duty environments and its the ideal solution to withstand thermal shocks, abrasion, and chemical exposure it is well suited for several places or areas including production spaces. And is used to create gum rubbers, rigid foams, and elastomers. This is primarily used to improve the floor’s functionality i. e durability, chemical resistance, longevity, etc, and to improve the floor’s aesthetics. Same benefits as epoxy flooring.

Industrial Application of the Urethane Cement Floor Coatings

Industrial Application of the Urethane Cement Floor Coatings

It is used in mortar for plastering, masonry work, pointing, etc. It is also useful in making joints for drains and pipes. It is suitable for water fighting of a structure.

Urethane is very efficient in concrete for layering floors, and roofs and constructing lintels, stairs, pillars, etc. It is also used as a hard surface for protection of exposed surfaces of structures against the destructive agents of the weather and certain organic and Inorganic chemicals and thermal cycling.

It is also used for precast pipes manufacturing, piles, fencing, post, etc. Mostly used for the construction of important engineering structures. Such as bridges, culverts (dams), tunnels, lighthouses, etc.

Also, it is mainly used in the preparation of foundations, watertight floors, footpaths, etc, and most importantly, it is employed for the construction of wells, water tanks, tennis courts, lamp posts, telephone cabins, roads, etc.

Benefits of Urethane Cement Floor Coating

Benefits of Urethane Cement Floor Coating

– Extreme temperatures can be withstood by urethane cement flooring

If you have ever taken an object that was extremely hot and immediately exposed it to cold or freezing, you know that the item may explode due to the reaction to the sharp shift in temperature. The volume alters because the exterior of the object cools much more quickly than the interior. The flooring phenomena are the same. When cool, or even room temperature, flooring is exposed to high temperatures from a grease spill or pressure washer, and the bond between the cement floor and the floor coating separates. The floor coating may fold or fracture in vulnerable places, calling for repairs—or, worse, total replacement.

– Chemical and Moisture Resistance of Urethane Cement

This floor covering is necessary for any industrial setting where floors are constantly exposed to moisture and potentially dangerous substances. The urethane cement floor is the best option if your concrete flooring is frequently damp or exposed to chemicals from equipment, cleaning supplies, vapor emissions, or other sources.

– Flooring Made with Urethane Cement Offers Maximum Durability

On their own, concrete and polymer urethane are both incredibly strong materials. However, one of the most stable flooring compositions available at the moment is urethane cement, a mixture of cement, aggregate, and urethane. It is twice as robust as concrete and may be installed in thicknesses ranging from 18 inches to 14 inches. The flooring’s intended purpose has no impact on the thickness variation.

– Protection

Aside from these benefits, urethane cement flooring also offers additional wear protection and develops skid resistance with additional topcoats.

– Easy Maintenance and Cleaning

It provides a lot more benefits than other forms of flooring, particularly when used in commercial, industrial, or food, and beverage applications. But just as crucial as the setup and security it offers is the after-application maintenance. Urethane cement flooring leaves a seamless, smooth finish in contrast to abrasive surfaces. Most manufacturers provide self-leveling urethane cement flooring alternatives that don’t require extra grinding and restrict topcoat usage. Cold water washdowns are a simple way to clean these types of floors.

Conclusion

At Extreme Epoxy Coatings, we have extensive knowledge in the installation of concrete coating, including urethane cement floors, having been in the business for many years. We provide our clients with the most modern floor covering systems.

We constantly educate ourselves on the newest concrete flooring systems, and application techniques. Our reputation speaks for We will provide a suitable flooring system or Concrete floor that is resistant to moisture, thermal shock, and chemicals which is low maintenance,

We take great pride in our dedication to providing top-notch goods, unrivaled craftsmanship, and unbeatable warranties.

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Urethane Cement Flooring vs Epoxy https://www.extremeepoxycoatings.com/urethane-cement-flooring-vs-epoxy/ https://www.extremeepoxycoatings.com/urethane-cement-flooring-vs-epoxy/#respond Tue, 04 Oct 2022 06:08:17 +0000 https://www.extremeepoxycoatings.com/?p=4788 Overview A lot of innovations have been made in the world of house finishings over the years and urethane cement flooring and epoxy floor coating have been great contributions to these innovations. For example, at Extreme Epoxy Coatings, we offer aesthetically authentic flooring techniques and patterns which many have attested to being the best. Moreso, [...]

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Urethane Cement Flooring vs Epoxy

Overview

A lot of innovations have been made in the world of house finishings over the years and urethane cement flooring and epoxy floor coating have been great contributions to these innovations. For example, at Extreme Epoxy Coatings, we offer aesthetically authentic flooring techniques and patterns which many have attested to being the best. Moreso, we share in the general understanding that people spend a lot each year repairing damaged floors that may have been made with non-resistant, substandard, and cheap materials or highly unprofessional methods.

This is why there is a need to embrace improvements in this aspect and give customers the best of what they expect.

Moreover, it is a plausible cause of action to ensure that floors are durable, very appealing, and also very lustrous. To that end, we present urethane cement flooring and epoxy flooring methods which are advanced technologies of industrial concrete floor coating and paints.

Urethane Floor Coating: What  Is It?

Urethane floor coating is a kind of coating that is considered to be able to withstand and resist, conditions or situations that may work against the durability of a flooring system. It is also known as a sort of lubricant because of the nature of its glowing appearance or luster. In addition, urethane coatings in the case of metals are used to present a thin film.

Urethane Cement Flooring

Urethane Cement Flooring - Urethane Cement Flooring vs Epoxy

Urethane Cement flooring is an innovation of cement flooring with the use of the technology, made up of polymer urethane resin and binds cement powders, and aggregates to create a wonderful and expected performance, long-lasting flooring that has impressive and convincing resistance to exposures to abrasive machinery, harsh thermal shocks, and chemicals.

Urethane concrete offers long-lasting flooring that protects from heavy machinery and sweltering temperatures for food producers, production facilities, R&D labs, warehouses, and practically any type of industrial floor. It can endure the punishing demands of loading docks and other back-of-house spaces for hospitals, hotels, and other commercial buildings as well as the heavy foot traffic from the restaurant kitchens, stadiums, etc. Due to its long lifespan, urethane floor coatings are one of the most durable flooring options when there is a concrete substrate.

Epoxy Coating

This consists of a pair of noticeably different and contrasting elements; an epoxy resin and a polyamine hardener which can also be called a catalyst. Now when these two are combined together, the resin and hardener engage in a chemical reaction that produces a cross-breed of the elements as it cures, thus, lasting for a long period of time. The outstanding mechanical properties of epoxy coatings, such as their hardness, durability, and resistance to abrasion, impact, and chemicals, are well known. Due to these qualities, epoxy coatings are the finest protective coating choice for components in demanding industrial applications.

Epoxy coatings are frequently used in industrial buildings, warehouses, logistical hubs, and other locations with moderate to heavy foot traffic to extend the life of concrete floors. Due to its resistance to attack from chemicals like those found in lubricants, cleaners, and bleach, epoxy coatings are a popular protective substance in the automotive industry.

Epoxy Flooring

Epoxy Flooring - Urethane Cement Flooring vs Epoxy

Epoxy Flooring, otherwise known as resinous flooring is a flooring surface in most crowded areas and consists of many more layers of fragments of epoxy that are Induced to a floor with a possible depth of at least two millimeters. It also refers to the substantial use of epoxy on floors to increase strength, resilience, and sustainability. These are generally used for industrial and commercial areas.

Types of Epoxy Flooring Materials

Epoxy Catalyst, Epochem® 205

Epochem® 205 is an epoxy catalyst that also functions as a fast-drying hardener and medium-viscosity epoxy curing agent. It is typically used at lower temperatures to provide a rapid cure that solidifies quickly at room temperature. When coupled with epoxy resin, Epochem® 105 Resin, which has a two-part resin to one-part hardener ratio, cures to create a rigid, extremely robust solid with exceptional bonding and coating characteristics.

Epoxy Resin, Epochem 105

Epoxy Resin, Epochem 105, is a clear-colored epoxy resin used in a variety of applications, including adhesive, casting, tooling, civil engineering, composites, automotive, container, marine, and protective coatings, photocured industrial coating, potting, and encapsulating.

Epochem Spike roller 9 inches for Epoxy Flooring

Epochem Spike roller 9 inches for Epoxy Flooring is employed in the installation of epoxy and urethane flooring systems, as well as self-leveling cement screeds. Spiked rollers for epoxy and epoxy floor paint come in a variety of spike sizes to accommodate different material thicknesses. utilized to remove air and bubbles from self-leveling epoxy, urethane, and cement screeds to assist level and smoothing them.

EPOCHEM 304/404 Epoxy Floor Sealers

The EPOCHEM 304/404 Epoxy Floor Sealers are tough, dust-free surfaces that are made to penetrate concrete and wood floors while providing long-term chemical resistance and defense against forklifts, cars, and heavy foot activity.

Advantages of Epoxy Flooring Over Polyurethane Flooring

Advantages of Epoxy Flooring Over Polyurethane Flooring

Epoxy floors have more durability and hardness than polyurethanes, thus, it is best for factories and Industrial warehouses. Epoxy flooring provides a stronger adhesive force to surfaces than polyurethane flooring. It offers better flexibility and less wear and tear. They have higher compression strength and when in a humid environment, epoxy flooring is a better choice because of its sensitivity to humidity. Epoxy floorings are easier to work on due to their sensitivity to humid conditions. It also has a low shrinkage (about 1%). Epoxy flooring is one of the hardest substances which is suitable in warehouses with heavy machinery for absorption of impact. Again, it is more suitable in chemical factories and industries than polyurethanes because of its chemical resistance properties. When in warm weather conditions, curing is faster and leveling problems are less. It has more electrical, thermal, and chemical resistance than polyurethane cement or urethane concrete flooring. With the reinforcement of fibrous or mineral additives, it is better able to withstand adverse conditions. Epoxy flooring is ideal for industrial purposes and creates a heat-resistant and durable surface.

Differences Between Epoxy Flooring and Epoxy Coating

This is seen in the depth of the epoxy. As stated, epoxy flooring is classified as an epoxy coating of at least 2 millimeters thick while any epoxy flooring less than 2 millimeters thick is known as an epoxy floor coating. Another difference is that epoxy coating is applied to pre-existing surfaces, so this epoxy style typically has a few more layers of epoxy. Epoxy flooring, on the other hand, which is composed of several thick layers of epoxy provides a terrific flooring surface for crowded areas with regard to the thickness of each flooring material.

At ExtremeEpoxyCoatings, we understand the practical difference between using other kinds of flooring materials like polyurethane or urethane flooring cement and epoxy flooring materials. Thus, we offer the most suitable choices to our customers and help them make the most ideal and well-informed flooring decisions. It is important to understand the characteristics and features of these flooring types and their most appropriate areas of application. To that end, at Extreme Epoxy Coatings, we understand these flooring types, their flooring materials, and their proprietary characteristics. Thus, offering the best is an understatement for us, we offer the best of the best.

Conclusion

The greatest flooring for your home is not always the most attractive or the one that is on sale. The decision is heavily influenced by a number of variables, including wetness, durability, ease of care, and money.

We understand these dynamics at Extreme Epoxy Coatings and we strive to help our customers understand this. We ensure that floor selections strike a balance between your necessities and your style because a new floor might be an investment. To ensure that the project is completed to your expectations, we allow you to thoroughly discuss your ideas with our flooring contractors and then we offer you the best in concrete flooring whether commercial flooring or industrial facility, we will provide the right flooring solution. Our installation time is the best in California.

Extreme Industrial Coatings ensures that you get value for your money and this is why it is imperative and extremely important for you to patronize us for all your flooring needs. Choose Extreme Epoxy Coatings for your new floor coating today!

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Self-leveling Urethane Cement https://www.extremeepoxycoatings.com/self-leveling-urethane-cement/ https://www.extremeepoxycoatings.com/self-leveling-urethane-cement/#respond Sun, 02 Oct 2022 06:19:59 +0000 https://www.extremeepoxycoatings.com/?p=4771 Overview Flooring has been a vital part of home finishing for ages now. Its appeal has been traced down to the Spice it adds to the overall magnificence of building interiors. However, the materials used for flooring should be highly standardized if durability is to be ensured. Among these materials is the self-leveling urethane [...]

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Self-leveling Urethane Cement

Overview

Flooring has been a vital part of home finishing for ages now. Its appeal has been traced down to the Spice it adds to the overall magnificence of building interiors. However, the materials used for flooring should be highly standardized if durability is to be ensured. Among these materials is the self-leveling urethane cement which has been appraised by several engineers to possess interesting properties and characteristics. Its usefulness is evident in overall industrial and residential applications and it has proven to be quite a good taste.

Self-leveling Urethane Cement

Self-leveling urethane cement offers thermal shock resistance, long-lasting durability, and non-slip resistance, independently leveling especially in heavy to medium traffic regions. It easily adapts to moisture vapor emission on substrates that have been properly prepared. It is a wonderful option for wet circumstances and locations that need traffic with steel wheels since it can be installed at 1/8″-3/16″ and broadcast with silica sand to obtain thickness, which is required for seamless wall-to-floor systems. It provides a high level of impact resistance and durability for flooring.

Self-leveling concrete resurfacing is the answer if your concrete floors need to be repaired. This approach is also appropriate if your concrete is fractured, uneven, has different heights, or is sunken.

Self-Leveling Urethane Cement and Thermal Shock Resistance

Self-Leveling Urethane Cement and Thermal Shock Resistance

Thermal shock resistance is the capacity of a flooring system to endure the effects of heat and freezing temperatures even when the flooring system is being subjected to various thermal stimuli. When applied at a high thickness, urethane cement can resist abrasion, has insulating properties, and can withstand heavy duty and temperatures of up to 120 °C.

Furthermore, it reduces the likelihood of concrete breaking by ensuring that the floors are built so that they expand and contract at a similar rate to the concrete. It is resilient and tolerant to temperature changes.

Industrial Advantages For Moisture Vapor Transmission

Urethane cement is recognized as a submersible product because of its exceptional non-slip capabilities to provide safety in wet areas. Again, because the system is a reservoir system that replaces moisture which can also be used as an aggregate screed, it is more equipped to withstand continual moisture exposure and act as a waterproof.

Industrial Advantages For Moisture Vapor Transmission

The urethane cement flooring system can be used for chemical resistance, to manage moisture vapor as well as to repair moisture damage in troublesome slabs. Urethane cement is a helpful substance for flooring systems because it transports moisture vapor and can guard against damage that epoxy flooring and vinyl sheets can cause because of its graded aggregates. Particularly, the FloroCrete cementitious urethane flooring, which is a component of the Floroproof system for moisture vapor mitigation flooring, guards against expensive repairs and expenditures resulting from damages to flooring systems including softening, bubbling, delamination, and disbandment. Because of their versatility, tolerance for damp and wet situations, excellent resistance to thermal shock, and other excellent properties, urethane flooring systems are ideal for food processing plants, industrial systems, commercial kitchens, and facilities that handle food and drinks.

With the self-leveling urethane cement typically installed, you can level uneven spots while also making your concrete floor appear brand new. Interestingly, to improve the aesthetic value and appearance of floors, the self-leveling urethane cement can be used with silica sand. This will make significant contributions to qualities including brightness and reflectance, color consistency, and oil absorption.

Also, in bottling areas where there are sometimes many fragments of glasses accidentally or intentionally scattered on the floor, the use of this flooring material makes it quite easy to get rid of these fragments.

Conclusion

We understand that durability and safety are of paramount when flooring, and that is why at ExtremeEpoxyCoatings, we ensure that we offer the best. With the self-leveling urethane cement, we guarantee safety because of the non-slip properties of this cement on floors. To us, it has become conspicuous that in wet environments, the cost of repairing damaged floors has been on upward mobility, thus, one of our priorities is to assist property owners to reduce if not completely avoid incurring such exorbitant repair costs with the self-leveling urethane cement. ExtremeEpoxyCoatings is your sure flooring plug and with our durable and very advantageous materials, you are assured of the best outcome-quality, refulgence, and durability. We are the best company for urethane flooring services in California. At ExtremeEpoxyCoatings, we provide very cost-effective flooring services that exceed your expectations.

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Polyurethane Cement https://www.extremeepoxycoatings.com/polyurethane-cement/ https://www.extremeepoxycoatings.com/polyurethane-cement/#respond Sun, 02 Oct 2022 06:14:01 +0000 https://www.extremeepoxycoatings.com/?p=4768 Overview When searching for new, dependable flooring, most families place a high priority on durability. Along with picking a gorgeous style and a price range you can afford, it is also always important to be sure your new flooring will withstand the hectic lifestyle of your house and its daily activities. The good news [...]

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Polyurethane Cement

Overview

When searching for new, dependable flooring, most families place a high priority on durability. Along with picking a gorgeous style and a price range you can afford, it is also always important to be sure your new flooring will withstand the hectic lifestyle of your house and its daily activities. The good news is that there are plenty of flooring options available today that are both attractive and long-lasting.

However, it may be challenging to know where to start given the wide variety of attractive and long-lasting flooring alternatives available. Fortunately, we, the experts, at your neighborhood ExtremeEpoxyCoatings are on hand to help you decide amongst the available alternatives and discover the ideal new floors for your house.

However, let us present you with an amazing flooring material, polyurethane or urethane cement.

What is Polyurethane or Urethane Cement?

What is Polyurethane or Urethane Cement?

Polyurethane or urethane cement is a combination of polymer urethane technology with portland cement and other aggregates to create a smooth durable flooring system.

Polyurethane cement, as its name implies, consists of layers of polymer binder, cement, and aggregates to resist floor and wall cracking and withstand heat, traffic, and heavy machinery, thus, it is very appropriate in industrial facilities and on industrial floors.

It is the toughest flooring system because it is safe, has a low maintenance cost, and has a lasting duration. It is non-slippery, resistant to moisture vapor, chemically resistant, and does not fade on exposure to ultraviolet sunlight. It is a solvent-based cement and also very more elasticated.

A polymer urethane resin technique that binds tailored cement powder aggregate to create high-performance and long-lasting flooring is known as urethane concrete. It is a sophisticated method of coating industrial concrete floors.

Polyurethane or Urethane Flooring System

The composition of the polyurethane cement gives a seamless flooring system – a smooth surface, which makes up for its strong flooring covering that is extremely resistant to thermal shock and protects the surface from humidity, high-temperature fluctuations, chemicals, and harmful microorganisms.

A polyurethane floor is resistant to corrosion, chemical alkalis (both organic and inorganic), and other solvents, thus protecting the floor covering from stains or erosion. An especially unique characteristic of this flooring is its ability to withstand the extremes of temperature conditions.

It does not crack or even buckle under humid or extreme temperatures. It is in fact a very protective flooring system. Polyurethane flooring as a seamless flooring system can be modified to either extend or reduce its life span or durability span as well as the total curing time span.

Polyurethane or urethane is considered a high-performance flooring coating. It is very flexible and elastic. It’s also softer and gives an abrasion-resistance factor, hence it is often applied over an epoxy floor as a protective non-scratch layer. It can also act as a protective waterproof surface for the safety of the cement.

It is also chemically reactive to moisture, both in the atmosphere and in the substrate. It is also very reactive to dust and other microorganisms. Cementitious polyurethane needs a strong anchorage before applying the floor coating to avoid troubles with the flooring system. It can also act in the capacity of a crack-bridging layer, providing no cracks in the floors. Polyurethane flooring is subdivided into either water-based or oil-based flooring. It can be used both for commercial and domestic purposes because of its absorption power, cushioning energy, noise reduction, and fast installation process.

Commercial and Industrial Use of Polyurethane Flooring

Commercial and Industrial Use of Polyurethane Flooring

Polyurethanes have a variety of usages,  including commercial and industrial facilities. Urethane concrete can be used in interior and exterior settings, especially aliphatic polyurethane because of its resistance to ultraviolet rays and its aesthetic quality.

In food and beverage factories, polyurethane flooring is ideal because of its hygienic solutions to both wet and dry areas as well as in freezing chambers where it provides elastic properties to support the movement of heavy pallet trucks without cracking. It is suitable in gyms, schools, loading ramps, and other commercial spaces.

Epoxy Flooring

The most basic description of epoxy flooring refers to a flooring surface made up of several layers of epoxy that are put to a floor with a minimum two-millimeter depth. When correctly blended, epoxy glue and hardener react with one another, forming a chemical bond between each material and the floor itself.

Epoxy flooring is composed of polymer resins and hardeners which react together to form a strong bond with each other and with the floor. This creates several layers of epoxy that are at least 2 millimeters thick which makes it durable, leveled, and shiny. It is a solution that is very feasible, highly resistant to impact, and customizable. It works well in commercial, industrial and residential areas where flooring systems must be at their best. There are types of epoxy flooring which include self-leveling epoxy floors, epoxy mortar floors, quartz-filled epoxy floors, epoxy flake floors, and even anti-static epoxy floors otherwise called the electrostatic charge (ESD) resistant floors which can be applied to reduce any static hazards in home spaces.

Polyurethane and Epoxy Flooring

Both polyurethane and epoxy are viable coating options, and they can be combined (polyurethane topcoat placed over epoxy) to offer the best resistance for industrial or commercial concrete floors that will be subjected to heavy traffic or persistent exposure to harsh, harmful chemicals. One significant distinction between polyurethane and epoxy is that the former is far thinner, only 2 or 3 miles thick, and contains roughly 60% or 70% solids.

The substance transforms into a sturdy solid when heat is applied, producing a high-performance floor surface. Conversely, epoxy also effectively protects against hot tire pick-up, scratching, and wear from abrasion. Comparing the material to its floor coating equivalent, it is comparatively more affordable and easier to install.

Conclusion

Because installing flooring in a home is an expensive and time-consuming project, it is obvious that picking a material that will last for several years is better. Our company stays ahead of the pack when it comes to urethane flooring services in California.

Our team of skilled and experienced technicians at ExtremeEpoxyCoatings is here to help you every step of the process, whether you are looking to replace the floors in your entire home or are only looking to renovate the flooring in your bathroom.

Our expertise at ExtremeEpoxyCoatings is one of a kind because we do not just give you a sterling flooring experience, but also offer advice on the best and most ideal flooring options available for your utility. This is why it is important and very necessary for you to work with us and in fact, refer friends and acquaintances to us.

We want all our clients to attest to the fact that ExtremeEpoxyCoatings is simply the best!

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Industrial and Residential Use of Commercial Polyurea Coatings https://www.extremeepoxycoatings.com/industrial-residential-commercial-polyurea-coatings-use/ https://www.extremeepoxycoatings.com/industrial-residential-commercial-polyurea-coatings-use/#respond Sat, 30 Jul 2022 04:42:41 +0000 https://www.extremeepoxycoatings.com/?p=4640 Commercial Polyurea coatings are known for their excellent protective power against rust, corrosion, and chemicals. They’re typically used to coat steel to extend its life and provide sufficient protection against natural weather. Currently, it’s being used in a number of industries as a way to improve the quality of products such as: Oil Tanks and [...]

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Commercial Polyurea coatings are known for their excellent protective power against rust, corrosion, and chemicals. They’re typically used to coat steel to extend its life and provide sufficient protection against natural weather. Currently, it’s being used in a number of industries as a way to improve the quality of products such as:

Oil Tanks and Beams

Oil Tanks - Commercial Polyurea Coatings

Crude oil is a crucial raw material in many infrastructures. However, storing it can be problematic since oil has been known for its negative impact on the environment. While the chances of leaks or spills are low from steel tanks, the likelihood is high enough that the government actually requires the use of anti-corrosion products like polyurea coatings to prevent possible damage over time. Facilities schedule maintenance applications of coatings from Extreme Epoxy Coatings to make sure that they maintain their good standing on legal requirements.

Use on Bridge Coatings

Bridge - Commercial Polyurea Coatings

By their very nature, bridges are heavily exposed to the elements. If they’re not running above a river, they’re running above a canyon or a body of saltwater. This leaves them easily exposed to elements including extreme sunshine and extreme rain. Without proper protection through polyurea coatings, these bridges can quickly corrode and deteriorate, causing them to lose their integrity. The last thing you need is an unreliable bridge, especially if it’s coasting over a majestic height. With regular applications of protective coating, a bridge can sustain its stable structure.

Use on Manhole and Sewers

Manhole and Sewers - Commercial Polyurea Coatings

Polyurea coatings are also popular for the lining of manholes and sewers. These work by preventing the infiltration of groundwater which can quickly pollute a reliable water source for any territory. The coating works by forming a monolithic and reliable liner that manages to properly cover the cavity from sediments. The bind is strong enough to prevent even the mixture of other liquids like groundwater, thereby keeping the local wastewater system properly contained.

Rail Car Linings

Rail Car Linings - Commercial Polyurea Coatings

Rail car linings are also benefitted from the use of polyurea coatings. They’re typically placed on hopper-style rail cars that carry abrasive materials like coal. The application of the polyurea provides sufficient cushion to prevent abrasions. This is a feature unique to polyurea coatings and can be incredibly beneficial if applied correctly. Even better – the polyurea coatings dry quickly and take very little time to apply. This allows the hopper trains to go right back to operation, preventing downtime in between maintenance.

Ponds and Pools

Ponds and Pools - Commercial Polyurea Caotings

Custom-shaped ponds and pools also became more popular with the introduction of polyurea coatings. Since they can be easily applied on any surface, it doesn’t take long to properly coat the interior of the pool and create a waterproof surface that would completely prevent the seepage of water through the flooring. The quick process for the application of polyurea also means that the pool can be back in commission in just a few days – allowing homeowners to quickly enjoy their pool during the summer.

Polyurea Roof Coatings

Polyurea Roof Coatings - Commercial Polyurea Caotings

Polyurea has a very “cooling” effect on roofs as it manages to sufficiently prevent the sun’s heat from seeping through the top of the property. This makes it perfect for the summer season when the heat can be paralyzing. Some materials even have an Energy Star “Cool Roof” rating that can translate to energy savings during the warm season.

Other know benefits of polyurea coatings include resistance to solvents, unlimited thickness applications, weather tolerance, seamless, waterproof, and high durability characteristics. It’s not surprising that it’s finding a multitude of applications in the market today but only if used by people who know exactly what they’re doing.

Application of Polyurea Coatings

While polyurea coatings have been proven to be 100% effective in reinforcing the stability and durability of metal, it’s not actually perfect. The material itself must be of excellent quality with no added chemicals that will dilute the mixture. More importantly, the application process must be done correctly to make the most out of the material. This means thoroughly cleaning the surface area before application, waiting the required amount of time for application, and evenly coating the surface to ensure that each square inch has enough protection against the elements.

To get all these results, seek the help of reliable polyurea experts like Extreme Epoxy Coatings. With years of experience in the industry, we have had the pleasure of working with several facilities in making sure that all their steel structures are properly protected against rust and corrosion. For any questions or inquiries, feel free to contact us through any of our channels!

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Top 5 Uses of Polyurea Coatings in California https://www.extremeepoxycoatings.com/top-5-uses-polyurea-coatings-california/ https://www.extremeepoxycoatings.com/top-5-uses-polyurea-coatings-california/#respond Wed, 15 Jun 2022 04:14:03 +0000 https://www.extremeepoxycoatings.com/?p=4501 When it comes to mechanical properties, there is hardly any coating that can compare to polyurea coating. A product of lining and joint sealing technology, polyurea coatings are commonly applied over concrete and steel for their corrosion protection and abrasion resistance. They also have plenty of advantages over conventional materials due to their fast [...]

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When it comes to mechanical properties, there is hardly any coating that can compare to polyurea coating. A product of lining and joint sealing technology, polyurea coatings are commonly applied over concrete and steel for their corrosion protection and abrasion resistance. They also have plenty of advantages over conventional materials due to their fast setting times, great resistance to atmospheric attacks, high elongation, and tremendous abrasion characteristics.

Top 5 Uses of Polyurea Coatings in California

The list of benefits of polyurea spray coatings and their properties is vast – let’s have a look at some of the most common ones below.

Benefits Of Polyurea Concrete Coatings

Polyurea coatings have plenty of advantages that set them aside from other types of coatings. One of the main benefits of this type of coating is its structural integrity, as well as the flexibility, allowing various formulations of isocyanates to provide the desired setting time, moisture resistance, pigmentation, and many other features. Here is a list of some of the main benefits of pure polyurea coatings:

  • Great UV resistance (even greater compared to polyurethane coatings)
  • Water resistance and similar waterproof properties (polyurea coatings act as a seal) and stable hydrolysis
  • Odor-free (depending on their form)
  • Large elongation (from a few hundred to 1000% at break)
  • Resistant to VOCs (volatile organic compounds)
  • Great chemical resistance
  • Flexible against cracks
  • High tensile strength (from 1450 to 4350 psi, or 10 to 30 MPa)
  • Easy maintenance
  • Excellent bonding to prepared substrates
  • Fantastic thermal stability – polyurea floors are heat resistant at temperatures of up to 130°C, short-term up to 220°C
  • Flexible thickness layers (can be applied at any thickness)

As you can see, polyurea coatings have a range of benefits that makes them a great choice for floors in the construction industry. Their other mechanical properties make polyurea a fast-setting coating system that can be applied smoothly without seams, at any thickness, and quickly and easily.

Their thermal properties, UV resistance, moisture resistance, chemical and abrasion resistance, and durability also make them a solid fit for roof coatings in many industries.

If you are looking for a polyurea coating for your commercial space, you should, however, understand that polyurea is not a coating system for everything. The technology is not affordable, quite complex, and requires a stand-alone application.

Common Uses For Polyurea Coatings

There are many uses for a polyurea coating, but in most cases, these floors are used as a potential solution that will fix cracks, stains, and other damage on a concrete floor. A polyurea coating can refresh the floor and give it a total makeover.

Besides their great industrial use, polyurea coatings are also common in residential settings, where pure polyurea acts as the finish on a concrete substrate, presenting a range of benefits and a cure time that takes less than 24 hours.

Below, we are listing some of the most common examples of polyurea coatings and their application areas, along with some notes on why polyurea is a great material for these different needs and environments.

– Concrete floors

Polyurea Coating for Concrete Floors

The unique features of polyurea coatings are greatly seen on concrete floors, where the surface strength of these coatings increases, preventing further wear and tear. What’s also great about polyurea coatings on concrete floors is their chemical engineering resistance, as well as their waterproofing and higher point load durability. The coating has an excellent crack bridging ability and can prevent the absorption of dirt and oils, which is why it is also commonly used for parking lots. The slip resistance, improved appearance, and modified options make polyurea a great choice for many concrete applications.

– Roofs (bituminous, tile, metal sheet)

Polyurea Coatings for Roofs

Next on the list are roofs, where polyurea coatings offer seamless waterproofing (even for green roof structures). A coat like this will provide extended service life with durability. Polyurea will reflect heat even with temperatures ranging in the highs. An added benefit is the fire safety, and polyurea is generally easier to spray on complex shapes and roof structures. For selected roof applications, both pure and modified polyurea coating systems work.

– Bridges

Bridges Polyurea Coatings

The use of polyurea offers seamless waterproofing beneath asphalt and less traffic interruption during bridge renovation. Its extended service life and the quality of materials make it a great choice as it prevents corrosion. Many transportation agencies recommend the use of polyurea coatings or the use of the material as a second coat for bridges and areas with heavy truck passage.

– Concrete structures

Concrete Structures and Polyurea Coatings

Besides concrete floors, concrete structures also benefit from polyurea materials. The use of this coating on walls, yard decks, parking lots, and other areas has been recommended because of polyurea’s chemical crack bridging ability, excellent service life, and a palette of color options for creating color-coded areas such as parking lots. The color stable features certainly make polyurea a favorite for parking lot units.

– Steel structures

Steel Structures with Polyurea Coatings

Steel industries also benefit from polyurea – objects such as ramps, spillway gates in hydropower stations, boat landings in turbine foundations, stairs, pillars, and even objects for theme parks use this coating system that aligns to the recommended levels of mechanical stress.

Polyurea coatings also have excellent chemical resistance as well as abrasion resistance. Their impact protection for anticorrosive paint underneath is great, and the coating procedure is fast with quick turnaround times. Lastly, polyurea coatings are sound dampening that guarantees noise reduction. Besides these applications, polyurea is also used for steel in the splash zone and offshore applications.

– Industrial tanks, secondary containment units

Industrial Tanks and Polyurea Coatings

Another benefit of polyurea and its chemical engineering resistance can be seen in industrial settings, especially objects such as tanks and secondary containment units. The material is known to display excellent abrasion resistance, not to mention the friction modification and the fast coating procedure.

– Other areas

Lastly, polyurea is also used in construction areas such as polystyrene sculptures, decorative elements, swimming pools, vehicles in the automotive industry, wood structures, heavy machinery, and many other projects.

To sum it up, polyurea’s ability to cure faster, the ease in spraying, adaptive features to various surfaces, and weather/moisture/elements protection all make it a great material with a wide array of benefits and an extended service life.

4 Key Factors That Determine A Successful Application Of Polyurea Coating

As we said above, polyurea is a material that has some very unique and excellent properties.

Polyurea coatings need four key factors to showcase their full range of benefits and be good to use for years to come. These factors include the following:

1: Proper preparation of the surface area

Professionals familiar with the construction industry know that preparation is key to the installation of every material. If you are installing a polyurea coating, you should first prepare the surface. It’s important to remove laitance, sealers, or other contaminants from the concrete surface and thereby ensure a successful application.

Good surface preparation will allow the coatings to properly penetrate into the surface, aligning and filling each crack and thereby acting as a base for the next steps of the process. Repairing the damage and ensuring there are no cracks is essential before formulation and the selection of primer, which is the next step.

2: Polyurea formulation and primer selection

Formulation, primer selection, and rigorous surface preparation are critical steps for success in the construction industry. If you are working with polyurea coatings, you should read the instructions for proper formulation and bag off/mask the area to protect against any overspray.

3: The use of professional equipment

Polyurea coating technology is seen as a superior system compared to many traditional ones used in waterproofing and protective coating applications. The exceptional properties of polyurea coatings, however, need proper application and use of professional equipment. For example, the machines used for spraying must be able to maintain any temperature up to 176°F and pressure up to 210 bars.

The use of advanced spray equipment for polyurea materials is recommended for more consistent spray performance. From portable to mid-production reactors, industry-leading equipment is designed with the contractor first in mind, delivering unmatched spray performance for all applications and production levels.

4: Trained application teams

As you probably know by now, polyurea coating provides a trusted waterproof lining that benefits the owner with a lot of features. Ideal for roofs, tanks, floors, bridges, steel and concrete structures, and more, this versatile type of coating comes in different types.

Whether it’s aliphatic or aromatic polyurea, the application of this material demands professional attention and a minimum of 2 people to apply this technology. Even though it is an environmentally friendly solution, it is always better if it is applied by knowledgeable staff.

Polyurea Vs. Epoxy Coatings

Polyurea Vs. Epoxy Coatings

While epoxy flooring has been among the standards for garage floor coatings, polyurea coatings have taken the world by storm over the past couple of years, presenting a more innovative and long-lasting solution to what we currently know as the best choices for garage and industrial floors.

When looking at them from the outside, it’s hard to see how these materials compare and stand up to each other. However, each of these has unique features (resistance to chemicals, adhesion, protection, temperature resistance, etc.) and application methods that separate them and make them fit for different projects and/or industries.

– Durability

On the aspect of durability, polyurea coatings are more durable than epoxy for a range of construction projects. Their chemical resistance, corrosion-free properties, and more flexible structure can withstand heat up to 266℉ and 430℉ for a shorter amount of time. Also, polyurea-coated surfaces are UV resistant and won’t yellow in the sun.

– Longevity

Next up on the list is longevity. Epoxy coatings typically last three to five years before you spot signs of wear and deterioration to chemicals, adhesion, etc. On the other hand, you will get a longer lifespan and greater protection with polyurea, which has a life expectancy of about 15 years. When making a decision, it seems like polyurea surfaces will last for a decade more than epoxy coatings.

– Cost

Epoxy materials are popular because they can be found at the local hardware shops and cost lower, which is also why the product has a greater market share. The average cost for an epoxy resin is $3 to $7 per ft.2, but some products may also cost up to $13. On the other hand, polyurea coatings cost about $7 to $12 per square foot. While polyurea is more expensive in this manner, it is also more cost-effective considering its durability, longevity, and flexibility.

– Prep work needed

Both epoxy and polyurea coatings require special preparation. For epoxy, this may include sanding the surface smooth or acid etching – working with chemicals poses a danger, so make sure this is done correctly.

With polyurea materials, the preparation process starts with the filling of cracks, pits, or hollow spots and adding in a densifier if the concrete is too moist or soft. Still, when polyurea is sprayed on your surfaces, you are avoiding the use of chemicals such as acid with epoxy.

– Cure time

Epoxy is a coating that can take up to five days to cure, depending on the location of your surface. With polyurea, there Is a really fast curing time of only one day! In many applications and industries, you can even walk on it even six hours later and park your cars 24 hours later. This is a tremendous benefit for polyurea technology – making it superior to epoxy in terms of curing time.

– Customization

Everyone appreciates having methods and options to customize their settings, and both epoxy and polyurea have different color options to choose from. While epoxy offers plenty of customizations as a product sold in DIY stores and installed by professionals, polyurea also offers the chip system which brings you endless options in customizing the color of chips on your and the number of chips in each color.

If you are wondering whether to use epoxy coatings or polyurea coatings for your projects, this comparison clearly shows that polyurea is a more durable solution that will last with minimal upkeep and offer solid protection in areas with high and low temperatures, high humidity, etc. However, polyurea coatings might be more expensive compared to epoxy, so choose wisely.

Frequently Asked Questions (FAQ) On Polyurea Coatings

In the final section of this guide, we are listing some of the most frequently asked questions about polyurea coatings and the various types available on the market.

Aromatic polyurea is based on an aromatic diisocyanate which offers great performance but is not tight-stable and might change color in sunlight. With aliphatic polyurea coatings, you are getting a light-stable solution that won’t change color when exposed to light but is more difficult to process and costs more compared to the aromatic options. Also, the finish of aromatic polyurea is matt, while aliphatic options are glossy.

You will certainly see some DIY abstract polyurea products on the market. However, not every type of coating is good. Most of the DIY products won’t match the quality of the professional coating that we use. For this particular reason, we suggest that you either investigate and compare or just proceed by hiring a professional for your polyurea floor.

Polyurea is a big trend in construction – the coatings market will be worth $1,481 million by 2025, including the five main regions: Asia Pacific (APAC), the Middle East & Africa, North & South America, and Europe. The Asia Pacific region is even expected to grow faster than others in the future, showing that the polyurea technology and its widespread usage is more than just a trend

All of this is proof that the technology is used in a large number of residential, commercial, and industrial settings.

Yes, polyurea spray coatings are often used to prevent corrosion and resist abrasion. They can also resist impact damage. and provide a reliable waterproof lining in tanks, pipes, roofs, and other applications. The environmental factors of polyurea coatings often make it a clear winner when compared with other alternatives.

Final words

As you could see from the guide above, polyurea coatings present a lot of benefits compared to other coating materials. They are already widespread around the globe and used in a variety of industries and applications.

However, unlike many other competitors, polyurea is not a material you can easily install by yourself – the formulation, primer selection, and rigorous surface preparation are all essential for success. If you are interested in learning more about this technology or hiring a professional for your next project, don’t hesitate to contact us today.

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Six Reasons To Use Polyurea Coatings For Garage Floors https://www.extremeepoxycoatings.com/six-reasons-use-polyurea-coatings-garage-floors/ https://www.extremeepoxycoatings.com/six-reasons-use-polyurea-coatings-garage-floors/#respond Wed, 23 Mar 2022 05:35:29 +0000 https://www.extremeepoxycoatings.com/?p=4062 Did you know that many more people than you realize use their garage for other reasons than parking vehicles? Yes, it’s mainly because people today want to make maximum use of their existing real estate. And so they prefer using garages for other purposes like a workout room, sanctuary, or a much better place to [...]

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Did you know that many more people than you realize use their garage for other reasons than parking vehicles? Yes, it’s mainly because people today want to make maximum use of their existing real estate. And so they prefer using garages for other purposes like a workout room, sanctuary, or a much better place to store things than attics or basements. With this increased need and demand for garage floors, you need to ensure it is durable enough to conform to its new responsibilities. And the best way to do this is by ensuring you have a solid and well-coated garage floor with the best coatings like polyurea coatings.

Polyurea Coatings For Garage Floors

This post is for all who know about epoxy coatings but don’t know much about polyurea coatings.

What are polyurea coatings?

It is a coating of polyurea, a polyurethane subset, which bonds with the moisture in your concrete garage floor to create a protective barrier. It, in the process, protects against possible floor damage like scratches and weather.

It is so durable that it lasts longer than traditional coatings. Besides, it offers easy installation and a cost-effective coating solution.

Why you should use polyurea coatings

There are many reasons and benefits to coating your garage floor with polyurea. They include:

1. UV-resistance

UV-resistance

Polyurea makes a more sensitive coating option if your garage is under constant exposure to the sun and its UV rays. There is no worry about your garage floor changing colors, turning yellow, or fading with time with polyurea coatings.

2. Resilience

Polyurea is naturally resilient to many materials, including moisture. So while there is the risk of water in your garage seeping through concrete floors and damaging the foundation, there are no such risks with polyurea coatings. It implies that polyurea, in the long run, doesn’t just protect your floor but also prevents future possible wearing out and damages like cracks and breaking down. It’s not just moisture that polyurea is resistant to.

Polyurea is also chemical and stain-resistant. So you don’t have to worry about things like oil and other materials staining garage floors because cleaning your polyurea-coated floor is very easy.

3. Quick and easy installation

Polyurea Coatings - Quick and easy installation

This is perhaps one of the most popular reasons polyurea coatings are in demand. They are quick to install because polyurea coatings cure faster, giving you a practically instant garage remodeling solution.

So there is no need to wait for days; your polyurea-coated floor will be ready in a day.

4. Durable and long-lasting

Polyurea-coated garage doors are so durable and long-lasting that they remain to look brand new for years to come. They easily last for decades and are less expensive than other floor maintenance and restoration options.

5. Versatility

It’s not just garage doors that polyurea coat. They are also used to protect other surfaces like:

  • In the manufacturing industry
  • Water pipelines and thus prevent corrosion,
  • As aquarium lining.

And while you need to install something like epoxy floors at specific temperatures, there are no temperature restrictions with polyurea coatings. You can quickly and conveniently install your polyurea-coated garage floor even in the spring and fall amidst the weather fluctuations.

6. Flexibility

Unlike other materials, polyurea is very flexible to blend with the concrete without ending up damaged with weight and temperature fluctuations.

It thus makes the perfect choice for areas that experience extreme weather conditions, leading to the expansion and contraction of concrete.

Besides, you can safely store heavy items on a polyurea-coated garage floor without worrying about any cracking or damages.

How much does polyurea coatings cost?

polyurea coatings cost

It all depends on the size of your garage floor. Typically, most companies charge by the square foot and about $5 to $7 per square foot. With each company having its rates, it’s always better to shop around before finalizing things.

You have nothing to lose as most companies offer free estimates to help you decide.

We at Extreme Epoxy Coatings want to help you decide by giving you a free estimate for polyurea coatings on your garage floor. We will, in the process, provide you with the best, most robust, and most resilient garage floor for your money.

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Types Of Industrial Coatings https://www.extremeepoxycoatings.com/types-of-industrial-coatings/ https://www.extremeepoxycoatings.com/types-of-industrial-coatings/#comments Sat, 20 Nov 2021 02:24:59 +0000 https://www.extremeepoxycoatings.com/?p=3724 If you are looking for ways to protect your newly manufactured goods, floors, steel, concrete, or almost anything from corrosion, industrial coatings can do that for you. However, in doing so, you wouldn't want to compromise the aesthetic aspect. It's a good thing that industrial coatings are used for both protection and aesthetic purposes. [...]

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If you are looking for ways to protect your newly manufactured goods, floors, steel, concrete, or almost anything from corrosion, industrial coatings can do that for you. However, in doing so, you wouldn’t want to compromise the aesthetic aspect. It’s a good thing that industrial coatings are used for both protection and aesthetic purposes. If you are looking for ways to protect your concrete or steel from corrosion, weather, water, UV, or any other elements, it is time to consider adding another layer of protection through industrial coatings.

Types Of Industrial Coatings

Different Types of Industrial Paint Coatings

Before you go and purchase industrial paint for your home or industrial building, it is best to learn about the different industrial coatings available in the market and how each of them works. Each type of industrial coating is made with distinct physical and chemical properties, which means there is no one coating that can protect a structure from all the elements in the environment. As a solution, different coatings are combined together to protect a substrate. So, here are the most common types of industrial coatings you should know about and their advantages and disadvantages.

Polyurethane Coatings

Polyurethane is the most commonly used type of coating. Typically, it is used as the top coat due to its abrasion resistance and durability. For instance, polyurethane may be applied over epoxy and zinc-rich primer to give a surface total protection. Polyurethane coatings have 2 categories: aromatic and aliphatic. Aromatic polyurethanes are suitable for submerged environments while aliphatic polyurethanes work well in sunlight and provide outstanding color retention. Compared to other kinds of coatings, polyurethane is considered the most versatile coating next to epoxies. They can be used as a topcoat on highways, floors, concrete walls, etc.

Pros

  • Abrasion-resistant
  • Can be used indoors and outdoors depending on its category
  • Color retention
  • High gloss

Cons

  • It may contain harmful chemicals such as isocyanate
  • More expensive compared to epoxies
  • Will require protective equipment and skilled workers during application

Epoxies

If polyurethanes are commonly used as a topcoat, epoxy coatings can be utilized as a topcoat, intermediate coat, and primer since it is made of a curing agent and an epoxy base. When mixed with other components, it can provide different kinds of protection. For instance, epoxy mastic coatings can offer an outstanding film thickness, while epoxy polyamide coatings can provide exceptional resistance to moisture. Epoxy coatings are not known to perform well with sunlight, thus they are commonly used in submerged applications. Epoxy coatings are typically used to protect waste-water treatment facilities and steels in nuclear power plants.

Pros

  • Resistant to chemicals and abrasions
  • Can build film thickness
  • Versatile to provide a wide variety of different coating properties
  • Perfect on submerged industrial applications

Cons

  • Low flexibility
  • Cannot withstand UV rays

Zinc-Rich Coatings

Zinc-rich coatings offer galvanic protection on any steel surface. Instead of the steel corroding, it will be the zinc-rich coating that will corrode. When this type of coating corrodes, a barrier will be formed protecting the steel from the environment. There are two kinds of zinc-rich coating: organic and inorganic. However, any of the two types are great to use as a primer since they bond well on any steel surface. Zinc-rich coatings are usually applied on coal plants, bridges, and ships’ topside.

Pros

  • Corrosion and abrasion resistant
  • Highly durable
  • Provides barrier and galvanic protection

Cons

  • May need top coatings in most applications
  • Has low alkali and acid resistance
  • The surface must be properly prepared for it to work correctly

Acrylic Coatings

Acrylic coatings are used in the three coating categories – architectural, industrial, and special purpose. The acrylic coating is used in different formulations such as powder, waterborne, and solvent-borne. They are known for providing exceptional color retention and are perfect for outdoor conditions. Acrylic coatings are also popular in the automotive industry due to their high gloss and corrosion protection characteristics. However, they are not very popular in other industrial applications such as penstock, reservoirs, and tanks.

Pros

  • Cost-effective
  • Easy to work with
  • Used in a wide variety of coating categories
  • Exceptional color retention

Cons

  • Must be applied with a temperature of 50°F or higher
  • Does not perform well with water

Polysiloxanes

Among the types of industrial paints mentioned here, polysiloxanes are the newest in the market. Polysiloxane is known for providing excellent weather and abrasion resistance and appearance retention properties. However, it has poor corrosion resistance and flexibility, which is why it is commonly mixed with epoxies to make up for its flexibility and corrosion resistance issues. Epoxy polysiloxane coatings can be more expensive, but they last longer and the application process is easier and faster. Due to its high-performance coating system, it is widely used on marine structures, storage tanks, and highway bridges.

Pros

  • Great gloss and color retention
  • Can perform well even when exposed to UV light
  • Long-lasting
  • Work well even on very high temperatures

Cons

  • More expensive than other coatings

Frequently Asked Questions

What are the different types of coatings?

There are various types of coatings but they fall under 3 categories, which are industrial, architectural, and special purpose. Architectural coatings are typically used in the exterior and interior surfaces of commercial, factories, industrial buildings, institutional, and residential. Industrial coatings are used to maintain the longevity, functionality, appearance of manufactured goods. Special purpose coatings are usually used on automotive, infrastructures such as roads, airport surfaces, and parking lots.

What are four types of coatings?

The four types of coatings are polyurethanes, epoxies, zinc-rich primers, and polysiloxanes. Polyurethanes, zinc-rich coatings, and epoxies are more suitable for steel. Polysiloxane is fairly new in the market and is commonly used in marine structures, highway bridges, storage tanks, and wastewater treatment plants.

What is industrial coating?

Industrial coating is a type of paint that can be applied to different surfaces such as steel, wood, metal, or concrete. It is intended to protect and add beauty to any surface. Industrial coatings are used to control corrosion on concrete and steel. Sometimes they are also used as added safety measures since most of them are fire-resistant. The application process consists of a primer, full coating, and lastly a sealant. There are several types of industrial coatings that are designed for different purposes.

What are the different types of industrial paints?

There are different types of industrial paints but the most commonly used are alkyd paint, vinyl coating, chlorinated rubber coating, epoxy coating, and epoxy mastic coating. Each of these industrial paints has its own advantages and limitations. This is why it is important to choose the right industrial paint to use to ensure it can withstand the environments it will be exposed to. Remember some can withstand high heat or UV light, while others are not designed to perform well in those environments.

Conclusion

It is important to learn the different types of industrial coatings to find out which one is the best coating system for you. Several factors need to be considered such as environments, materials and equipment needed, price, durability, and application process. A good painting and coating company like Extreme Epoxy Coating would be able to give you sound advice on which coating system to use in case you are not sure which one you need.

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Is Epoxy Coating a Good Option for Sloped Floors? https://www.extremeepoxycoatings.com/is-epoxy-coating-a-good-option-for-sloped-floors/ https://www.extremeepoxycoatings.com/is-epoxy-coating-a-good-option-for-sloped-floors/#respond Wed, 30 Jun 2021 08:10:33 +0000 https://www.extremeepoxycoatings.com/?p=3483 Commercial establishments typically install sloped floors, especially in areas where water needs to efficiently flow out to prevent stagnant water from potentially causing accidents, injuries, health concerns and many more. For an even surface, many commercial property managers and business owners opt to use epoxy coatings on sloped floors. Given the uneven nature of [...]

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Commercial establishments typically install sloped floors, especially in areas where water needs to efficiently flow out to prevent stagnant water from potentially causing accidents, injuries, health concerns and many more. For an even surface, many commercial property managers and business owners opt to use epoxy coatings on sloped floors. Given the uneven nature of sloped floors, is epoxy coating the ideal floor finishing solution?

Is Epoxy Coating a Good Option for Sloped Floors?

Sloped Floor Installation Requirements

Whether you need liquid to run quickly and smoothly facilitated by a steep sloped flooring, or a more subtle incline, you need to install resin flooring systems to get the job done efficiently. If you plan on installing in a high-traffic area, you may also consider installing rapid cure polyurethane flooring resin systems to reduce downtime and ensure efficiency at your commercial site.

Before you can apply epoxy coating on a sloped floor, you need to start with a smooth surface. Obtain the professional services of Extreme Epoxy Coatings that can design and install a resin flooring solution that fits your business.

Typically, the installation starts with a base screed system to create the slope or falls that your commercial establishment needs. You can choose between acrylic polymer resin or bulk polyurethane resin. For small or short slopes, we usually install a single layer of epoxy resin or polyurethane system. After successful base installation, epoxy or polyurethan resin screed is applied to create a smooth and even finish to your floors.

There are a few factors to consider in determining which type of flooring is best for your business. Here are some of them:

  • Non-slip requirements of your commercial site
  • Requirements for existing Drainage Systems
  • Cleaning procedures and protocols
  • The amount of traffic that a sloped area experiences on a daily basis

Epoxy Coating Flooring Preparation

Simply put, epoxy coating always requires a clean and slightly porous surface to ensure proper adherence. One thing that you should remember is that epoxy coating does not bond properly to sealed or polished concrete. If you start off with concrete, make sure that it has completed its curing time before epoxy coating application.

Cracks, dents, and major chips on sloped floors needs to be patched or repaired to create an even surface. Cleaning is also a requirement to remove substrates and other debris that can compromise the smooth and even finish of your sloped floors.

If you are applying epoxy coating on old, sloped concrete floors, it is imperative to test the surface as to whether they have had previous layers of epoxy coating or other sealing products. To determine the presence of sealants, simply pour a small amount of water onto the floor. The water will immediately soak into a concrete floor without sealant. Water will not penetrate floors with old sealant and similar products, but instead will form water beads on the surface.

Check the temperature before applying epoxy coating onto the concrete floor. If you are doing this step all by yourself, it’s always best to follow manufacturer’s recommendations to ensure superior results.

If you choose to go ahead and apply epoxy coating on your sloped concrete floors, manage your expectations. In this case, epoxy coating on sloped floors will only deliver pleasing aesthetics and shine to your floor but will not level the floor altogether. Additionally, since epoxy coating adds shine to the surface, it will ultimately reveal the flaws of concrete underneath. If your aim is to level the surface, it’s best to use another finishing material instead.

If you need more information about epoxy coating installation, we highly recommend that you seek the guidance of Extreme Epoxy Coatings, a professional California company that specializes in the application of epoxy floors for commercial establishments.

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